The Hardinge TC150 represents the pinnacle of precision engineering in the realm of CNC lathes,offering exceptional accuracy and reliability for demanding machining applications.As part of the renowned Hardinge product family,this precision CNC lathe incorporates innovative design elements and advanced manufacturing technologies to deliver uncompromising performance in various industrial settings.With its compact footprint and robust construction,the TC150 effectively addresses the evolving needs of modern manufacturing facilities where space optimization,operational stability,and consistent output quality are paramount considerations for maintaining competitive advantage in precision-critical industries.
Product Overview and Technical Specifications
The Hardinge TC150 is engineered as a versatile turning solution that combines traditional craftsmanship with contemporary manufacturing technologies.This Hardinge CNC lathe features a maximized swing capacity of 500mm and can accommodate workpieces with diameters up to 350mm,providing exceptional flexibility for diverse machining applications.The machine offers substantial travel ranges with X-axis movement of 178mm and Z-axis movement of 350mm,enabling comprehensive part coverage without requiring repositioning.
Rigorous testing and quality control measures ensure the TC150 meets international standards for precision machining equipment.The machine demonstrates exceptional positioning accuracy with X and Z axis precision maintained within 0.008mm,while repeatability across full travel ranges remains within 0.004mm.These tight tolerances make this precision CNC lathe particularly suitable for industries where microscopic variations can significantly impact product functionality and performance,such as aerospace components,medical implants,and optical instrumentation.
Design Features and Engineering Innovations
Structural Integrity and Thermal Stability
The Hardinge TC150 incorporates several advanced engineering features that contribute to its exceptional performance characteristics.The machine's foundation utilizes an optimized bed design developed through sophisticated software analysis,ensuring optimal structural integrity and vibration damping capabilities.This robust construction is further enhanced by reinforced screw support seats and pre-tensioning designs that significantly improve transmission rigidity while minimizing deflection under heavy cutting conditions.
Thermal management represents another critical aspect of the TC150's design philosophy.The machine incorporates strategically placed air tunnel structures within the bed base that effectively regulate temperature fluctuations during extended operation periods.This innovative approach to thermal control minimizes the impact of heat-induced distortion on machining accuracy,ensuring consistent dimensional stability throughout production cycles.The horizontally symmetric installation of the spindle housing further reduces thermal deformation effects,while integrated front spindle labyrinth air blowing prolongs operational lifespan by preventing contaminant ingress.
Motion System and Control Technology
The Hardinge CNC lathe employs heavy-duty linear guides throughout its motion system,with the Z-axis utilizing horizontally mounted configurations that provide optimized stress distribution and improved resistance to bending moments.This arrangement enhances both rigidity and longevity while maintaining precise movement characteristics.The machine's programmable hydraulic tailstock(MT#4)incorporates specialized structural analysis optimizations to ensure exceptional stability during machining operations,particularly important when processing longer workpieces that require intermediate support.
Advanced control systems form the operational core of the TC150,with Hardinge specifying the Fanuc 0i-TF Plus control package as standard equipment.This sophisticated control platform provides seamless integration with the machine's mechanical components while offering intuitive programming interfaces and comprehensive diagnostic capabilities.The machine's tool turret system utilizes a non-lift servo mechanism that ensures fast tool changes while maintaining exceptional repeatability between operations.
Performance Advantages and Application Benefits
Precision Machining Capabilities
The Hardinge TC150 delivers exceptional machining performance across a broad spectrum of materials and component geometries.The machine's carefully calibrated motion system,combined with its rigid structural elements,enables precise material removal while maintaining tight tolerances even during aggressive cutting operations.This capability proves particularly valuable for manufacturers dealing with hardened materials or complex part geometries that demand consistent results across production batches.
The integration of a collet-ready spindle structure represents a significant advantage for shops frequently transitioning between different workholding requirements.This innovative approach allows direct installation of chucks or spring collets without requiring adapters,thereby maximizing the machine's effective working range.The shortened workpiece overhang made possible by this configuration directly transfers spindle accuracy to the workpiece,resulting in improved dimensional stability and superior surface finish quality.
Operational Efficiency and Production Optimization
From an operational perspective,the TC150 incorporates numerous features designed to enhance productivity and reduce non-cutting time.The machine's chip management system offers flexible configuration options,allowing the chip conveyor to be positioned at either the right side or rear of the machine based on specific workshop layouts.This adaptability simplifies integration into existing production lines and facilitates more efficient material handling workflows.
The compact physical footprint of the TC150,measuring just 1830x1560mm,provides significant advantages for facilities with limited floor space.Despite its space-efficient design,the machine maintains generous work envelope dimensions that accommodate substantial workpiece sizes.This combination of small footprint and large capacity makes this precision CNC lathe particularly valuable for job shops and high-mix manufacturing environments where equipment density directly impacts overall production capacity.
Industry Applications and Implementation Scenarios
Medical and Aerospace Manufacturing
The exceptional accuracy and repeatability of the Hardinge TC150 make it ideally suited for medical device manufacturing,where microscopic precision is essential for implant components and surgical instrumentation.The machine's capability to maintain tight tolerances across extended production runs ensures consistent quality for critical healthcare applications where component reliability directly impacts patient outcomes.Similarly,aerospace manufacturers benefit from the TC150's rigorous construction and thermal stability when producing flight-critical components that must withstand extreme operational environments while maintaining precise dimensional characteristics.
Automotive and Consumer Electronics
Automotive suppliers utilize the TC150 for producing transmission components,fuel system parts,and other precision elements that demand high volumetric accuracy and exceptional surface finish quality.The machine's robust construction enables efficient processing of various engineering materials commonly employed in automotive applications,from aluminum alloys to hardened steels.In the consumer electronics sector,the TC150's capability to produce complex geometries with fine surface textures makes it valuable for manufacturing precision shafts,connectors,and housing components that require both aesthetic appeal and functional reliability.
Comparative Analysis and Technical Differentiation
The Hardinge TC150 occupies a distinctive position within the precision turning market,offering a balanced combination of workpiece capacity,positioning accuracy,and operational reliability.When compared to conventional CNC lathes in its class,the TC150 demonstrates superior accuracy specifications,with X and Z axis positioning of 0.008mm and repeatability of 0.004mm across full travel ranges.These metrics represent approximately 20-30%improvement over standard machines,providing tangible benefits for applications where precision directly impacts product performance.
The machine's innovative approach to thermal management further differentiates it from competing models,with specifically engineered air circulation systems that actively mitigate temperature-related positioning errors.This focus on holistic precision extends to the machine's workholding systems,where the collet-ready spindle design minimizes overhang and maximizes accuracy transfer from spindle to workpiece.These integrated technical advantages position the TC150 as an optimal solution for manufacturers seeking to enhance their precision capabilities without sacrificing productivity or operational flexibility.
Frequently Asked Questions(FAQs)
What specific industries benefit most from the TC150's precision capabilities?
The Hardinge TC150 delivers exceptional value in medical device manufacturing,aerospace component production,optical instrumentation,and automotive precision part machining.These sectors particularly benefit from the machine's tight tolerances,with X and Z axis positioning accuracy of 0.008mm and repeatability of 0.004mm.The machine's stability and consistency also make it valuable for any industry requiring extended production runs with minimal dimensional deviation.
How does the TC150's design contribute to its thermal stability during extended operation?
The Hardinge CNC lathe incorporates strategically designed air tunnel structures within its bed base that effectively regulate temperature fluctuations during continuous operation.This system,combined with a horizontally symmetric spindle housing installation,significantly reduces thermal deformation effects.Additionally,the machine's base includes exhaust structures that further optimize the thermal model,minimizing the impact of temperature variations on machining accuracy over extended periods.
What advantages does the collet-ready spindle design offer?
The TC150's innovative collet-ready spindle structure allows direct installation of both chucks and spring collets without requiring adapters.This configuration provides two significant benefits:it expands the machine's effective working range by eliminating adapter constraints,and it improves machining accuracy by reducing workpiece overhang.The shortened distance between the spindle and workpiece enables more effective accuracy transfer,resulting in superior dimensional control and surface finish quality.
How does the TC150 balance its compact footprint with substantial workpiece capacity?
Despite its space-efficient dimensions of 1830x1560mm,the TC150 provides generous machining capabilities with a maximum swing diameter of 500mm and workpiece diameter capacity of 350mm.This efficient space utilization is achieved through careful component arrangement and structural optimization.The machine's compact design doesn't compromise on work envelope,offering X-axis travel of 178mm and Z-axis travel of 350mm,making it ideal for facilities where floor space is at a premium but workpiece size requirements remain substantial.
What specific features enhance the TC150's operational efficiency?
The TC150 incorporates several productivity-enhancing features,including a non-lift servo turret mechanism that provides fast tool changes with high repeatability.The machine's flexible chip management system allows right-side or rear placement of the chip conveyor to accommodate different workshop layouts.Additionally,the programmable hydraulic tailstock offers stability for longer workpieces,while the standardized Fanuc 0i-TF Plus control system ensures operational familiarity and reduced programming time.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
