1 Product Introduction and Overview
The HARDINGE TA51 MSY represents the pinnacle of precision multi-task machining,blending the capabilities of a high-performance CNC turning center with advanced milling and drilling operations in a single platform.As part of Hardinge's prestigious T-Series ultra-precision lineup,this machine sets new benchmarks for manufacturing complex components complete in a single clamping.The multi-tasking machine configuration eliminates secondary operations while maintaining exceptional dimensional accuracy and surface finish quality,making it particularly valuable for industries where precision tolerances are non-negotiable.
With its robust construction and innovative design philosophy,the TA51 MSY delivers exceptional performance for manufacturers seeking to optimize their production workflow.The machine incorporates Hardinge's decades of experience in precision manufacturing,evident in its carefully engineered components and sophisticated control systems.This advanced turning center enables manufacturers to tackle challenging materials and complex geometries with confidence,providing a competitive edge in markets demanding the highest quality standards.
2 Technical Specifications and Performance Metrics
The HARDINGE TA51 MSY is engineered with impressive technical specifications that enable its exceptional machining capabilities:
Spindle System:The main spindle features an A2-6 nose configuration with a maximum power of 15 kW(20 hp)and rotational speeds reaching 5,000 RPM,providing ample power for heavy cutting operations while maintaining precision during high-speed finishing.The through-spindle coolant capability enhances productivity in deep-hole drilling operations and improves chip management.
Machine Capacity:With a generous 2-inch(51 mm)bar capacity and maximum machining diameter of 313.7 mm,the TA51 MSY accommodates a wide range of part sizes.The substantial machining length of 648.5 mm provides flexibility for longer components,while the rigid construction ensures consistent accuracy across the entire working envelope.
Tooling System:The machine employs a sophisticated BMT 55(Base Mount Tooling)turret with 12 stationary positions,providing exceptional rigidity for heavy machining operations.This tooling platform significantly reduces vibration and deflection compared to conventional VDI systems,enabling more aggressive material removal rates and extended tool life.
Control System:Equipped with advanced Fanuc 31i CNC control,the TA51 MSY offers sophisticated programming capabilities for complex multi-axis operations.The high-resolution control system with fine interpolation ensures exceptional surface finishes and precise geometrical accuracy.
3 Core Technologies and Multi-Tasking Capabilities
3.1 Advanced Multi-Tasking Architecture
The multi-tasking machine capabilities of the TA51 MSY stem from its comprehensive integration of multiple operational technologies in a single platform.The machine combines traditional turning functions with live tooling,C-axis positioning,and precise synchronization between main and sub-spindle operations.This integrated approach enables complete machining of complex parts in a single setup,significantly reducing handling time and potential alignment errors associated with secondary operations.
The live tooling system represents a critical component of the multi-tasking capability,with power-driven tools operating at speeds up to 8,000 RPM for milling,drilling,and tapping operations.For applications requiring even higher rotational speeds,optional speed increasers are available,boosting tool RPM to 32,000 for specialized machining requirements.The C-axis control provides precise angular positioning of the main spindle,enabling complex contour milling and accurately positioned cross-feature machining.
3.2 Precision Engineering and Ultra-Precision Technologies
Hardinge has incorporated renowned SUPER-PRECISION technologies into the TA51 MSY,enabling exceptional accuracy levels that set new standards for CNC turning center performance.The machine achieves remarkable positioning resolution of 0.00001"(10 millionths of an inch)through its advanced control system and high-precision feedback devices.The X-axis incorporates high-accuracy glass scales that provide direct position feedback,eliminating mechanical transmission errors and ensuring consistent dimensional accuracy throughout the machining process.
The machine's precision capabilities include exceptional repeatability of 0.00003"(30 millionths of an inch)and the ability to maintain total diameter variation within 0.00012"(3 microns)after minimal warm-up time.These exceptional tolerances are made possible through thermally stable construction,precision pre-tensioned ball screws,and sophisticated error compensation technologies that account for both mechanical and thermal influences on accuracy.
4 Design Features and Construction Advantages
4.1 Rigid Machine Structure and Foundation
The TA51 MSY benefits from Hardinge's commitment to rigid mechanical construction,beginning with its heavy-duty Harcrete reinforced cast iron base.This specialized polymer concrete composite provides exceptional vibration damping characteristics—significantly superior to conventional cast iron—resulting in improved surface finishes and extended tool life.The one-piece base construction with a 30-degree slant bed design offers optimal chip evacuation and convenient operator access while maintaining structural rigidity.
The machine's linear roller guideways and fixed,pre-tensioned double-nut ballscrews contribute to the exceptional stiffness and positioning accuracy.These components work together to minimize deflection during heavy cutting operations while maintaining smooth motion control for fine finishing.The robust construction enables the machine to handle interrupted cuts and difficult materials without sacrificing precision or surface quality.
4.2 Spindle Technology and Thermal Stability
At the heart of the TA51 MSY's precision capabilities lies its advanced spindle technology,featuring Hardinge's innovative"collet-ready"design that allows direct mounting of chucks or collet systems without adapters.This configuration minimizes overhang,placing the workpiece closer to the spindle bearings for enhanced rigidity and improved accuracy transfer from spindle to workpiece.The result is superior part roundness,improved surface finishes,and better dimensional consistency.
Thermal management represents another critical aspect of the spindle design,with Hardinge implementing sophisticated temperature control systems.Some T-Series models feature integral,wraparound high-torque motors designed for thermal stability,with oil jackets around the spindles maintained at consistent temperatures via chiller units.This active thermal management significantly reduces thermal growth during extended operation,contributing to the machine's exceptional accuracy maintenance throughout production runs.
4.3 Automated Production Capabilities
The TA51 MSY is designed with production efficiency as a priority,offering comprehensive automation readiness to support untended or lights-out manufacturing operations.The machine can be equipped with a parts catcher system for automatic discharge of completed components,enhancing productivity during high-volume production.Additionally,the platform supports integration with bar feeders for continuous processing of bar stock,significantly reducing operator intervention requirements.
The machine's compatibility with Hardinge's machine management packages provides sophisticated production monitoring and control capabilities.These systems enable real-time tracking of production metrics,tool life management,and predictive maintenance scheduling,further optimizing the operational efficiency of the turning center in production environments.
5 Application Range and Industry Solutions
The HARDINGE TA51 MSY excels across a diverse spectrum of manufacturing applications,particularly where complex geometries and tight tolerances are required.Its multi-tasking capabilities make it ideally suited for producing complete components in single setups,eliminating the need for secondary operations and reducing total manufacturing time.The machine's precision and flexibility make it particularly valuable for industries requiring complex parts with combinations of turned,milled,and drilled features.
Specific industry applications include:
Medical Manufacturing:The TA51 MSY produces intricate surgical instruments,implant components,and diagnostic device parts with the exceptional surface finishes and tight tolerences required by medical applications.The machine's ability to machine stainless steels,titanium alloys,and cobalt-chromium materials makes it particularly valuable for this sector.
Aerospace Components:The machine manufactures precision parts for aerospace applications,including fittings,connectors,and sensor housings that demand exacting geometrical accuracy and material integrity.The robust construction enables machining of high-temperature alloys and other challenging materials common in aerospace applications.
Automotive Systems:From fuel injection components to transmission parts and sensor elements,the TA51 MSY handles the high-volume production requirements of the automotive industry while maintaining consistent quality standards.The machine's automation compatibility supports the continuous production schedules typical in this sector.
Optics and Imaging:For lens barrels,laser system components,and precision mounting hardware,the machine delivers the fine surface finishes and sub-micron accuracy required in optical applications.The C-axis control and live tooling enable complex feature machining on cylindrical components.
6 Operational Benefits and Economic Value
6.1 Enhanced Productivity and Throughput
The multi-tasking machine configuration of the TA51 MSY delivers substantial productivity advantages by consolidating multiple manufacturing processes into a single platform.This integrated approach eliminates the non-value-added time associated with part transportation,reclamping,and realignment between operations.Manufacturers can achieve significant reductions in total part cycle times—often 50%or more compared to conventional sequential processing on multiple machines.
The efficiency gains extend beyond simple cycle time reduction,as the single-setup approach improves overall equipment effectiveness(OEE)by reducing work-in-process inventory and streamlining production flow.The simplified material handling and reduced fixture requirements further contribute to the operational efficiency,allowing manufacturers to respond more quickly to changing production demands while minimizing capital investment in additional equipment.
6.2 Superior Part Quality and Geometrical Accuracy
The TA51 MSY's precision engineering translates directly into exceptional part quality with minimal dimensional variation across production runs.The machine's rigid construction,precise linear guides,and advanced control systems work in concert to maintain geometrical accuracy part after part.The implementation of high-accuracy glass scales on the X-axis provides direct position feedback that bypasses potential mechanical transmission errors,ensuring consistent positioning accuracy throughout the working volume.
The CNC turning center achieves exceptional surface finishes of 8 micro-inches or better,eliminating or reducing the need for secondary finishing operations in many applications.This capability stems from the vibration-dampening machine base,rigid tooling system,and sophisticated control algorithms that maintain consistent tool path adherence even during complex interpolated movements.
6.3 Operational Cost Efficiency and Return on Investment
While the initial investment in a TA51 MSY may exceed that of conventional turning centers,the total cost of ownership presents a compelling economic case.The multi-tasking capability reduces or eliminates the need for additional machining centers,decreasing total floor space requirements,utility consumption,and maintenance costs associated with operating multiple machines.The reduced part handling minimizes potential damage and simplifies quality verification procedures.
The machine's robust construction and precision components contribute to extended service life and sustained accuracy over time,protecting the long-term value of the investment.Additionally,the simplified setup and programming—facilitated by sophisticated control systems with shopfloor programming capabilities—reduce operator training requirements and enhance overall manufacturing agility.
7 Technical Comparisons and Selection Guidance
7.1 Differentiation Within Hardinge's Product Portfolio
The TA51 MSY occupies a strategic position within Hardinge's comprehensive turning center lineup,offering distinct capabilities compared to other models in the portfolio.While the CONQUEST H51 provides similar basic turning capacity with a 51mm bar capacity and 15kW spindle power,the TA51 MSY adds the critical multi-tasking functionality through its live tooling and C-axis capabilities.This makes the TA51 MSY significantly more versatile for complex components requiring combined turning and milling operations.
Compared to the T42 model with its 42mm bar capacity and 6,000 RPM spindle,the TA51 MSY offers greater material capacity while maintaining similar precision standards.The machine also differs from the GT series'specialized grinding capabilities,focusing instead on complete machining through rotary tool operations.For manufacturers requiring the ultimate in precision,the SUPER-PRECISION T-Series models build upon the TA platform with enhanced accuracy features.
7.2 Application-Based Selection Considerations
Choosing the appropriate machining platform requires careful consideration of part requirements,production volumes,and quality objectives.The TA51 MSY presents an ideal solution when:
Parts require both turned and milled/drilled features
Complete machining in a single setup provides significant operational advantages
Precision tolerances beyond standard machining capabilities are required
Production flexibility for varying part designs is valuable
Space constraints favor consolidated manufacturing equipment
For simpler rotational parts without cross-features,conventional turning centers may provide more economical solutions.Similarly,for primarily prismatic parts with minimal turned features,dedicated machining centers might be more appropriate.However,for the growing category of complex components combining multiple feature types,the TA51 MSY delivers an optimal balance of capability,precision,and efficiency.
7.3 Implementation and Integration Planning
Successful implementation of the TA51 MSY requires attention to several integration factors beyond the machine itself.The substantial weight of approximately 6,107 kg(13,464 lbs)necessitates adequate floor support and proper installation procedures.Utility requirements including three-phase power,compressed air,and coolant systems must be properly sized to support the machine's operational needs.
The machine's compatibility with automation systems should be considered during planning,with provisions for bar feeding,part conveying,or robotic loading if anticipated.The sophisticated control system may require programmer training to fully leverage the multi-tasking capabilities,particularly for complex simultaneous operations.Proper maintenance planning,including preventive maintenance schedules and spare parts inventory,ensures sustained performance and minimizes unexpected downtime.
8 Frequently Asked Questions(FAQs)
What distinguishes the TA51 MSY as a"multi-tasking machine"compared to conventional CNC lathes?
The TA51 MSY transcends basic turning operations through its integration of live tooling,C-axis spindle positioning,and sophisticated synchronization capabilities.Unlike conventional lathes limited primarily to turning operations,this machine can perform milling,drilling,and tapping operations simultaneously with turning,enabling complete machining of complex parts in a single setup.This multi-tasking capability significantly reduces total production time while improving dimensional accuracy by eliminating repositioning errors between operations.
How does the BMT 55 tooling system enhance machining performance?
The Base Mount Tooling(BMT)55 system provides exceptional rigidity by directly mounting tools to the turret face without intermediate adapters.This direct mounting minimizes vibration and deflection during heavy cutting operations,enabling more aggressive material removal rates and extended tool life.The system's robust design is particularly advantageous for live tooling applications,where cutting forces can be significant.With 12 stationary tool positions,the BMT 55 turret provides flexibility for complex parts while maintaining the stiffness needed for precision machining.
What precision levels can be expected from the TA51 MSY?
The TA51 MSY delivers exceptional precision with repeatability of 0.00003"(30 millionths of an inch)and control resolution of 0.00001"(10 millionths of an inch).The machine can maintain total diameter variation within 0.00012"(3 microns)after minimal warm-up time,achieving surface finishes of 8 micro-inches or better.These exceptional tolerances are made possible through thermally stable construction,precision feedback systems,and sophisticated control algorithms that compensate for potential error sources throughout the machining process.
What materials is the TA51 MSY capable of machining?
The robust construction and powerful spindle system enable the TA51 MSY to effectively machine a wide range of materials,from aluminum and plastics to stainless steels,titanium alloys,and high-temperature superalloys.The machine's rigid structure and vibration-dampening base provide stability for machining difficult materials,while the spindle's torque characteristics and speed range can be optimized for specific material groups.The through-spindle coolant capability further enhances performance in challenging materials by improving chip evacuation and tool life during deep-hole operations.
How does the TA51 MSY support unattended operation?
The machine offers several features that facilitate extended unattended operation,including compatibility with bar feeders for continuous processing of bar stock,parts catcher systems for automatic discharge of completed components,and sophisticated tool management capabilities that monitor tool life and performance.The machine's thermal stability and precision consistency ensure that part quality remains within tolerance during extended production runs.Additionally,the control system provides comprehensive monitoring and reporting functions that can be integrated with factory networks for remote production management.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
