The iConEx XY800 is a certified Ex d industrial computer engineered to deliver reliable computing power in volatile environments.As a hazardous area computer,it integrates high-performance hardware with stringent safety features,ensuring operational integrity in zones with explosive gases,dust,or hydrogen atmospheres.This industrial-grade PC combines a modular metal enclosure,versatile connectivity,and adaptive thermal management to support critical tasks in sectors like oil and gas,chemical processing,and mining.Unlike standard computers,the XY800 complies with international explosion-proof standards(e.g.,Ex d ib IIB+H2 T6 Gb and Ex tD ibD A21 IP66 T80°C),providing a secure platform for data acquisition,process control,and real-time monitoring in Division 1/Zone 1 and 2 areas.
1.Technical Specifications and Hardware Configuration
The XY800 is built around a flexible hardware architecture,allowing customization for diverse operational demands.Processing capabilities range from Intel Atom 1.6GHz for basic tasks to Intel Core i5/i7 processors for complex computations,with memory configurations supporting up to 8GB RAM and storage options including CF cards or SSDs up to 512GB.Display options span 12.1 to 21.5 inches,featuring TFT LCD screens with LED backlighting,resolutions up to 1920x1080,and brightness levels exceeding 600 cd/m²for readability in high-glare settings.The hazardous area computer also includes isolated communication ports(RS232/RS485/RS422),dual Gigabit Ethernet,USB 2.0/3.0 interfaces,and optional WiFi,enabling seamless integration with PLCs,sensors,and industrial networks.
Power input supports AC 220V or DC 24V/110V,with rated power consumption between 20W(standard)and 150W(high-brightness variants).The electrical system incorporates surge protection and failsafe mechanisms to prevent ignition risks.
2.Design and Safety Features for Extreme Environments
Explosion-Proof Enclosure and Certification:The XY800’s full-metal housing is designed to contain internal sparks or explosions,complying with Ex d(flameproof)and Ex tD(dust-proof)standards.It carries dual certifications for gas(IIB+H2)and dust(A21)environments,with an IP66 rating ensuring resistance to moisture and particulate ingress.The design includes anti-static touchscreen technology and sealed M20 cable glands to maintain integrity in hazardous conditions.
Thermal Management and Durability:A fanless cooling system paired with efficient heat dissipation materials allows operation in temperatures from-40°C to 60°C.This passive thermal design eliminates moving parts,reducing failure points and enabling reliability in arid,humid,or corrosive settings.The housing’s corrosion-resistant coatings further extend longevity in offshore or chemical exposure scenarios.
Modularity and Installation Flexibility:The unit supports wall-mounting,pole-mounting,or embedded installation,with weight options(18–45 kg)tailored to size requirements.Modular components,such as replaceable storage and I/O modules,simplify maintenance and future upgrades.
3.Performance and Application-Specific Advantages
The Ex d industrial computer excels in scenarios where safety and uptime are critical.In oil and gas facilities,it serves as a control terminal for wellhead monitoring or refinery automation,withstanding hydrogen-rich atmospheres.For chemical plants,it enables real-time process visualization and data logging while resisting corrosive substances.In mining operations,its dust-proof construction ensures uninterrupted functionality in underground conveyer control or ventilation management.
Key performance benefits include:
Energy Efficiency:Low-power components and adaptive power scaling reduce energy costs by up to 30%compared to conventional industrial PCs.
Reduced Downtime:The absence of fans and solid-state storage minimizes mechanical wear,while hot-swappable parts facilitate quick repairs.
Legacy System Compatibility:Multi-protocol serial ports and Windows OS support allow integration with existing PLCs or SCADA systems.
4.Comparative Analysis:XY800 vs.Standard Industrial Computers
Unlike non-certified industrial PCs,the XY800 incorporates intrinsic safety barriers and isolated circuits to prevent energy surges from triggering explosions.While standard computers may rely on external enclosures for hazardous areas,the XY800’s inherent Ex d design reduces footprint and installation complexity.Additionally,its wide-temperature operation outperforms typical units limited to 0–40°C,making it suitable for Arctic drilling or desert applications.
When compared to other hazardous area computer models,the XY800 distinguishes itself with:
Broader Gas Group Coverage:Compatibility with Group IIB+H2 environments,including hydrogen,where many competitors only support IIB.
Scalable Performance Tiers:Options from entry-level Atom to high-performance i7 CPUs,unlike fixed-configuration alternatives.
Unified Software Support:Standardized drivers for Windows 7/10,reducing deployment hurdles.
5.Industry Context and Market Positioning
The global market for Ex d industrial computer systems is expanding,driven by stringent safety regulations in emerging economies and digitalization in energy sectors.The XY800 addresses this demand by offering a cost-effective alternative to European or North American brands,with localized support in regions like Asia and the Middle East.Its adherence to GB3836(China)and IECEx equivalent standards ensures global acceptability.
As industries adopt IIoT frameworks,the XY800’s connectivity options(e.g.,WiFi,Ethernet)position it as a gateway for cloud-based predictive maintenance and remote diagnostics.Future-ready features like expandable RAM and SSD slots also protect investments against technological obsolescence.
Frequently Asked Questions(FAQs)
1.How does the XY800’s Ex d rating prevent ignition in explosive atmospheres?
The Ex d industrial computer uses a flameproof enclosure that withstands internal explosions without allowing flames or heat to escape.Joints and seams are precision-engineered to cool hot gases below ignition thresholds,while components like the touchscreen incorporate energy-limiting circuits to eliminate electrostatic discharges.
2.Can the XY800 operate in continuous 24/7 cycles under high ambient temperatures?
Yes,its fanless design and wide-temperature components(e.g.,industrial-grade SSDs and CPUs)support round-the-clock operation.The aluminum chassis dissipates heat efficiently,and optional models sustain performance from-40°C to 60°C without derating.
3.What software platforms are compatible with this hazardous area computer?
It supports Windows 7/10 and offers drivers for mainstream industrial protocols(e.g.,Profibus-DP,CAN bus).Third-party software like ignition SCADA or custom Linux builds can be pre-installed.
4.How does the XY800 compare to pressurized enclosures for hazardous locations?
While pressurized systems require continuous air supply and complex maintenance,the XY800’s self-contained Ex d design eliminates external dependencies,reducing lifecycle costs and failure risks.
5.Is the computer suitable for mobile or vibrating installations?
With shock-resistant mounting brackets and vibration-dampening materials,it functions reliably on vehicles,machinery,or offshore platforms.SSDs instead of HDDs prevent data loss from movement.
6.What certifications validate its safety for global use?
It holds Ex d ib IIB+H2 T6 Gb(gas environments)and Ex tD ibD A21 IP66 T80°C(dust environments),aligning with ATEX,IECEx,and GB3836 standards.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
