The HIKROBOT MV-CL022-40GC is a cutting-edge 2k GigE industrial color line scan camera designed for high-speed and precision imaging applications. Leveraging advanced CMOS sensor technology and the robust GigE Vision protocol, this camera delivers exceptional image quality and reliable data transfer, making it an indispensable tool for demanding industrial automation tasks. Its designation as a gige line scan camera and a color line scan camera highlights its core capabilities in capturing detailed, high-fidelity color images in continuous motion scenarios. The camera's architecture is optimized for speed and accuracy, enabling it to excel in applications where rapid defect detection, quality control, and precise measurement are paramount.
Product Specifications
Model: MV-CL022-40GC Sensor Type: CMOS Pixel Size: 7 μm Resolution: 2048 × 2 Maximum Line Frequency: 32 kHz (Bayer 8/Bayer 10p/Bayer 12p/Mono), 828 kHz (Bayer 10/Bayer 12/YUV/Mono), 18 kHz (RGB 8/BGR 8) Dynamic Range: 60 dB Signal-to-Noise Ratio (SNR): 40 dB Gain: 0 dB to 7.9 dB Exposure Time: 2 μs to 10 ms Shutter Mode: Supports automatic, manual, one-key, and pulse width control exposure. Color Output: Color Pixel Format: Mono 8/10/12, Bayer RG 8/10/10Packed/12/12Packed, YUV 422 Packed, YUV 422 (YUYV) Packed, RGB 8, BGR 8 Binning: Not Supported Image Mirroring: Supports horizontal mirroring. Trigger Mode: External trigger, internal trigger. External Trigger Mode: Line trigger, frame trigger, line + frame trigger. Data Interface: Gigabit Ethernet (1000Mbit/s), compatible with Fast Ethernet (100Mbit/s). Digital I/O: 12-pin P10 connector provides power and I/O: 2 differential inputs (Line0, Line3), 2 differential outputs (Line1, Line4), 1 bidirectional configurable I/O (Line2). Power Supply: 12 VDC, supports PoE (except for heating versions). Typical Power Consumption: 4 W @ 12 VDC Lens Mount: M42*1.0, flange back focal length 12 mm; adaptable to F-mount, C-mount, and other thread mounts via adapter rings. Dimensions: 62 mm × 62 mm × 37.5 mm Weight: Approx. 170 g IP Rating: IP40 (when correctly installed with lens and cables). Operating Temperature: 0°C to 50°C Storage Temperature: -30°C to 70°C Humidity: 20% to 80% RH non-condensing. Software: MVS or third-party software supporting GigE Vision protocol. Operating System: Windows XP/7/10/11 (32/64bits), Linux (32/64bits), macOS (64bits). Protocol/Standard: GigE Vision V2.0, GenICam. Certifications: CE, RoHS, KC.
Advanced Imaging Capabilities and Industrial Applications
The HIKROBOT MV-CL022-40GC is engineered with advanced image processing capabilities to ensure superior image quality even under challenging conditions. Its CMOS sensor captures detailed images with a dynamic range of 60 dB and an SNR of 40 dB, providing clear differentiation between subtle variations in color and texture. The camera supports a wide array of pixel formats, including Bayer RG 8/10/12 for true color representation, and various monochrome formats for applications demanding high contrast. The flexible shutter modes, including automatic, manual, and pulse width control exposure, allow for precise control over image capture, minimizing motion blur in high-speed scenarios.
The integration of image processing functions such as Flat Field Correction (FFC), Gamma correction, and Look-Up Tables (LUT) further enhances image uniformity and contrast, compensating for variations in lighting and lens characteristics. These features are critical for applications in industries like food and beverage processing, pharmaceuticals, electronics manufacturing, and printing, where consistent and accurate visual inspection is crucial for quality assurance.
High-Bandwidth Mode and Data Transfer
A key feature of the MV-CL022-40GC is its support for GigE Vision V2.0 and the innovative High-Bandwidth Mode. This mode significantly boosts line frequency transmission, breaking through the conventional limitations of gigabit Ethernet and achieving 1.5 to 2 times higher throughput. This enhanced data transfer capability ensures that high-resolution, high-speed color line scan data can be transmitted without bottlenecks, enabling real-time analysis and control in demanding industrial environments. The Gigabit Ethernet interface, with backward compatibility to Fast Ethernet, provides robust and flexible connectivity.
Industrial Versatility and Integration
The MV-CL022-40GC's compact design (62 mm × 62 mm × 37.5 mm) and IP40 rating make it suitable for integration into various industrial settings, including those with space constraints or moderate environmental exposure. The M42 lens mount, with a flange back focal length of 12 mm, offers broad compatibility with a wide range of lenses, which can be further expanded through adapter rings for F-mount, C-mount, and other thread types. This versatility allows for optimal optical configuration tailored to specific application requirements.
The camera's digital I/O capabilities, provided through a 12-pin P10 connector, enable seamless integration with other automation equipment, allowing for synchronized triggering and control of external devices. The support for both external and internal triggers, including line, frame, and combined triggers, provides flexible synchronization options for diverse operational needs.
Comparable Models and Series Overview
HIKROBOT offers a comprehensive range of line scan cameras within the CL series, catering to various resolution and interface requirements. While the MV-CL022-40GC is a prominent model, other notable cameras in the series include:
MV-CL022-91GC: A similar 2K GigE color line scan camera. MV-CL024-91GC: A 2K line scan camera with enhanced features for high-speed inspection. MV-CL042-91GC: A 4K GigE color line scan camera offering higher resolution. MV-CL042-91GC-PL: A variant of the 4K camera, potentially with different interface options. MV-CL042-91GC-V2: An updated version of the 4K color line scan camera. MV-CL042-91FC: A 4K color line scan camera, likely with specific interface or feature differences. MV-CL044-91NC: A 4K color line scan camera with a 3-line sensor, offering increased data capture capabilities. MV-CL083-92CC: An 8K Camera Link color line scan camera for applications requiring extremely high resolution. MV-CL084-B1NC: An 8K GigE color line scan camera. MV-CL166-91F2C: A 16K color line scan camera, representing the highest resolution in this series for ultra-detailed imaging.
These models collectively demonstrate HIKROBOT's commitment to providing a scalable solution for industrial vision needs, from basic inspection tasks to highly specialized, high-resolution applications.
Suitable Industrial Scenarios
The HIKROBOT MV-CL022-40GC is exceptionally well-suited for a variety of industrial automation scenarios where continuous object inspection at high speeds is required. Its color imaging capabilities and high line frequency make it ideal for:
Print Inspection: Ensuring the quality and accuracy of printing on packaging, labels, and textiles, detecting color deviations, smudges, or registration errors. Food and Beverage Packaging: Verifying the integrity of packaging, checking fill levels, detecting foreign objects, and inspecting label placement and print quality. Electronics Manufacturing: Inspecting Printed Circuit Boards (PCBs) for defects, component placement, and solder joint quality. Textile Inspection: Identifying flaws, patterns, and color consistency in fabrics during production. Web Inspection: Monitoring continuous webs of material such as paper, plastic films, or metal sheeting for defects. Surface Defect Detection: Identifying surface imperfections on manufactured goods, such as scratches, dents, or blemishes.
In these applications, the camera's ability to capture high-resolution color images at high speeds directly contributes to increased throughput, reduced waste, and enhanced product quality. The reliable GigE interface ensures seamless integration into existing factory automation systems, facilitating real-time feedback and control loops.
Reliability and Long-Term Value
HIKROBOT products are known for their robustness and reliability, designed to withstand the rigors of industrial environments. The MV-CL022-40GC, with its solid construction and adherence to industry standards like GigE Vision and GenICam, offers a stable and dependable solution for long-term deployment. The availability of software support through HIKROBOT's MVS (Machine Vision System) software and compatibility with third-party GigE Vision software further ensures ease of use and integration into diverse vision systems. This commitment to quality and software support underscores the long-term value and operational efficiency that the MV-CL022-40GC brings to industrial automation projects.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for the HIKROBOT MV-CL022-40GC?
A: Lead times can vary based on current inventory levels and specific order quantities. ZhongPing Technology maintains real-time inventory data and can provide the most accurate lead time information upon request. Contact us for the Latest Inventory Report.
Q: How can I obtain project pricing for the HIKROBOT MV-CL022-40GC for a large-scale implementation?
A: Project pricing is tailored to the specific requirements of your application. ZhongPing Technology's sales team is equipped to provide detailed quotes based on your project scope and volume needs. Please submit a Request for Quote for personalized pricing.
Q: What are the warranty terms for HIKROBOT industrial cameras like the MV-CL022-40GC?
A: HIKROBOT cameras typically come with a comprehensive warranty. ZhongPing Technology, as an authorized distributor, can provide full details on warranty coverage and terms specific to your region and purchase.
Q: Can ZhongPing Technology assist with compatibility checks for the MV-CL022-40GC with my existing vision system?
A: Absolutely. Our technical support team specializes in system integration and can perform detailed compatibility checks to ensure seamless integration of the MV-CL022-40GC into your current setup.
Q: What documentation is typically provided for customs clearance when importing HIKROBOT cameras?
A: ZhongPing Technology ensures all necessary documentation for smooth customs clearance is provided with your order, adhering to international trade regulations. We can supply certificates of origin, compliance, and other required paperwork.
Q: Are there any discontinued alternatives to the MV-CL022-40GC that I should be aware of?
A: HIKROBOT continuously innovates its product line. While the MV-CL022-40GC is a current model, we can advise on its place within the product lifecycle and any potential future updates or alternative models that may be relevant to your long-term planning.
Q: How does ZhongPing Technology handle firmware upgrades for the MV-CL022-40GC?
A: We provide access to the latest firmware versions and can offer guidance on the upgrade process to ensure your camera operates with optimal performance and security features.
Q: What is the real-time inventory status for the MV-CL022-40GC?
A: For the most accurate and up-to-date real-time inventory status, please contact ZhongPing Technology directly. We are committed to providing prompt information to support your procurement decisions.
Q: Can I request a demonstration of the MV-CL022-40GC's capabilities for my specific application?
A: Demonstrations can often be arranged, depending on the complexity of your application and regional logistics. Inquire with our sales team about the possibility of a product demonstration.
Q: What sets ZhongPing Technology apart as a trusted channel partner for HIKROBOT products?
A: ZhongPing Technology is an authorized and experienced partner dedicated to providing expert technical support, reliable supply chain management, and competitive pricing for HIKROBOT machine vision solutions, ensuring a secure and efficient procurement experience.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a global industrial electrical automation service provider, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1) Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3) At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
Building 26, Liyuan Community, Chaoyang District, Beijing, China
