The HIKROBOT MV-DP4020-01P is a high-precision 3D laser scanner and profilometer designed for industrial automation, leveraging advanced blue laser technology to deliver exceptional detail in dimensional measurements. This sophisticated device is engineered to excel in demanding applications, offering a robust solution for quality inspection, metrology, and automated assembly. Its capabilities as a blue laser 3d scanner enable it to capture intricate surface data with remarkable accuracy, making it an invaluable tool for engineers and procurement specialists seeking reliable and high-performance vision solutions. Furthermore, its function as a laser profilometer allows for precise cross-sectional analysis, critical for identifying deviations and ensuring product integrity.
Key Specifications:
Model: MV-DP4020-01P Product Name: 3D Laser Profile Sensor Single Profile Points: 4080 Reference Distance: 22.6 mm Z-axis Measurement Range: 5.2 mm X-axis Measurement Range: 13.5 mm (near end), 14 mm (reference distance), 14.5 mm (far end) Z-axis Resolution: 0.41 ~ 0.58 μm Z-axis Repeatability: 0.15 μm (tested with standard gauge blocks on an optical platform) Z-axis Linearity (±% of MR): 0.01 Profile Data Interval: 3.3 ~ 3.9 μm Scan Frame Rate: 2.5 KHz (at maximum measurement range), up to 49 KHz (in ROI mode) Data Output Types: Profile data, depth map, intensity map Trigger Modes: Software trigger, hardware trigger (differential encoder trigger) Laser Wavelength: 405 nm Laser Safety Class: Class 3B Data Interface: Gigabit Ethernet (1000Mbit/s), compatible with Fast Ethernet (100Mbit/s) Digital I/O: 12-pin M12 connector for power and I/O, 3-way differential signal input (Line 0/3/6), 1-way differential signal output (Line 1), 1-way RS-232 Power Supply: 24 VDC Typical Power Consumption: 20.6 W @ 24 VDC Dimensions: 129 mm × 125 mm × 69 mm Weight: Approximately 1330 g IP Rating: IP67 Operating Temperature: 0 ~ 45°C Storage Temperature: -30 ~ 80°C Humidity: 20%~85% RH non-condensing Software: 3DMVS (V3.1.0 and above) / VM3D / Other third-party software Operating System: Windows 7/10/11 32/64bits (8GB RAM, i5 processor)
The MV-DP4020-01P distinguishes itself with its advanced blue laser technology, which offers superior performance compared to red lasers in terms of data quality and the ability to scan challenging surfaces like metal and shiny objects without extensive surface preparation. The high number of single profile points (4080) and fine profile data interval (3.3 ~ 3.9 μm) allow for the capture of extremely detailed geometric information, crucial for high-precision manufacturing and inspection tasks. The sensor's impressive Z-axis resolution (down to 0.41 μm) and repeatability (0.15 μm) underscore its capability in metrological applications where minute deviations must be detected and quantified. Furthermore, its flexible scanning frame rate, reaching up to 49 KHz in ROI mode, ensures efficient data acquisition even for fast-moving production lines.
This laser profilometer is designed for robust integration into industrial environments. Its IP67 rating provides excellent protection against dust and water ingress, making it suitable for deployment in harsh conditions often found in factory settings. The Gigabit Ethernet interface ensures high-speed data transfer, minimizing bottlenecks in the inspection process and supporting real-time analysis. The inclusion of versatile trigger modes, including differential encoder triggering, allows for seamless synchronization with machine movements, essential for accurate 3D reconstruction and measurement on automated lines. The comprehensive software compatibility with 3DMVS, VM3D, and other third-party solutions enhances its adaptability and simplifies integration into existing vision systems.
The HIKROBOT MV-DP4020-01P finds extensive application in industries that demand the highest levels of dimensional accuracy and surface integrity. Its capabilities are particularly beneficial in the automotive sector for inspecting critical components like engine parts, transmission systems, and body panels, ensuring adherence to tight tolerances. In electronics manufacturing, it can be employed for the precise measurement of solder paste deposition, connector alignment, and component placement, contributing to higher yields and reduced defects. The pharmaceutical and medical device industries also benefit from its accuracy for inspecting drug delivery systems, surgical instruments, and microfluidic devices, where even sub-micron deviations can have significant consequences.
The HIKROBOT product line offers a range of solutions catering to diverse industrial inspection needs. While the MV-DP4020-01P excels in high-resolution profiling, other models in the series provide variations in measurement range and speed. For applications requiring wider scanning coverage, models such as the MV-DP4060-01P, MV-DP4090-01P, MV-DP4180-01P, MV-DP4180-03P, MV-DP4430-01P, MV-DP4430-03P, MV-DP4940-03P, and MV-DP4785-04P offer extended X-axis measurement ranges. For specialized metrology tasks, the MIS-DP3600-10H, MIS-DP3850-01P, MIS-DP3600-10P, MV-DPB000-470-01P, MV-DPB000-470-01PV2, and MV-H3D580-03H provide unique capabilities. Additionally, models like the MV-DGDP4024-01P, MV-DPS600-GF-D, MV-DPS600S-GF, OS-DP6120-01P, OS-DP6120-01P V2.0, MV-HDLP2320-01PH V2.0, MV-HDLP2340-01PH V2.0, MV-HDLP3320-01PH V2.0, and MV-HDLP3340-01PH V2.0 are available to meet a broad spectrum of industrial vision and measurement requirements.
Common Industrial Scenarios and Value Proposition:
Automotive Assembly Line: The MV-DP4020-01P is crucial for verifying the precise assembly of critical automotive components. By capturing high-resolution 3D data, it ensures that parts like seals, gaskets, and mounting brackets are correctly positioned and dimensioned, leading to improved vehicle quality, reduced rework, and enhanced safety. Its ability to scan at high frame rates supports the rapid pace of modern automotive production, contributing to increased throughput. Electronics Manufacturing Quality Control: In the production of printed circuit boards (PCBs) and electronic components, the scanner's precision is vital for inspecting solder joint quality, component placement accuracy, and flatness measurements. This contributes to higher device reliability, fewer manufacturing defects, and optimized production yields by detecting even minute deviations that could lead to functional failures. Medical Device Manufacturing: The stringent requirements of the medical device industry are met by the MV-DP4020-01P's exceptional accuracy and repeatability. It can be used for verifying the dimensional integrity of micro-implants, catheters, and drug delivery systems, ensuring patient safety and regulatory compliance. The ability to provide detailed 3D profile data aids in the validation of complex geometries and surface finishes required for biocompatible devices. General Industrial Metrology: Beyond specific sectors, this blue laser 3d scanner serves as a versatile tool for various metrology tasks across industries. It enables precise dimensional analysis of manufactured parts, tooling verification, and quality assurance checks, contributing to overall process optimization, reduced material waste, and cost savings through early detection of manufacturing errors.
Selection Advice:
The HIKROBOT MV-DP4020-01P is ideally suited for applications demanding sub-micron level Z-axis accuracy and detailed 3D profile reconstruction, particularly when dealing with challenging materials or complex geometries. It is an excellent choice for precision metrology, automated optical inspection (AOI), and high-accuracy dimensional verification in industries like automotive, electronics, and medical devices. However, for applications where only basic shape profiling or less critical dimensional checks are required, or where extremely large measurement areas need to be covered rapidly without the need for extreme detail, simpler 2D vision systems or other profilometers with different specifications might be more cost-effective.
Frequently Asked Questions (FAQ):
Q: What is the primary advantage of using a blue laser 3D scanner like the MV-DP4020-01P over a red laser scanner?
A: Blue laser scanners offer better performance when measuring shiny, dark, or transparent surfaces due to their shorter wavelength, which reduces interference and improves data acquisition quality.
Q: How does the MV-DP4020-01P achieve its high Z-axis repeatability of 0.15 μm?
A: This is achieved through a combination of high-resolution optics, precise mechanical components, advanced image processing algorithms, and a stable operating environment, as validated by tests on standard gauge blocks.
Q: Is the MV-DP4020-01P suitable for use in dusty or wet industrial environments?
A: Yes, the sensor has an IP67 rating, providing robust protection against dust ingress and immersion in water up to 1 meter, making it suitable for demanding industrial conditions.
Q: Can the MV-DP4020-01P be integrated with existing PLC systems for automated control?
A: Yes, the sensor features a 12-pin M12 connector with Digital I/O capabilities, including differential signal inputs and outputs, as well as an RS-232 interface, facilitating integration with PLCs and other control systems.
Q: What are the typical benefits of using the MV-DP4020-01P in an automotive inspection application?
A: It enhances quality control by ensuring precise dimensional accuracy of components, reducing assembly errors, improving product reliability, and supporting compliance with strict automotive manufacturing standards.
Q: Does the MV-DP4020-01P support real-time data processing?
A: Yes, with its Gigabit Ethernet interface and high scanning frame rates (up to 49 KHz in ROI mode), it is capable of delivering high-speed data suitable for real-time inspection and analysis.
Q: What operating system requirements are necessary for running the accompanying software?
A: The software is compatible with Windows 7/10/11 (32/64-bit versions) and requires at least 8GB of RAM and an Intel i5 processor or equivalent.
Q: How does the laser safety classification (Class 3B) affect its usage?
A: Class 3B lasers require appropriate safety precautions, such as avoiding direct eye exposure to the beam and ensuring proper enclosure or guarding during operation, to prevent potential eye injury.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
