The HIKROBOT MV-DP3020-01P V2.0 is a high-accuracy 3D laser scanner designed for demanding industrial applications. This advanced device leverages laser triangulation technology to capture detailed three-dimensional data with exceptional precision, making it an indispensable tool for quality control, inspection, and automation processes. The MV-DP3020-01P V2.0 is engineered to provide robust performance in various manufacturing environments, ensuring reliable and accurate measurements critical for optimizing production and product quality.
Key Performance Specifications:
Model: MV-DP3020-01P V2.0 Type: 3D Laser Profile Sensor, DP3000 Series V2.0 Single Profile Points: 3200 Reference Distance: 21.4 mm Z-axis Measurement Range: 6.8 mm X-axis Measurement Range: 14 mm (near end); 14.3 mm (reference distance); 14.6 mm (far end) Z-axis Resolution: 0.71 ~ 0.78 μm Z-axis Repeatability: 0.22 μm (tested on standard gauge blocks on an optical platform) Z-axis Linearity (±% of MR): 0.01 Profile Data Interval: 4.38 ~ 4.67 μm Data Output Types: Profile data, depth map, brightness map Scan Frame Rate: 3.4 kHz ~ 46.7 kHz (high frame rate mode) Trigger Mode: Soft trigger, hard trigger (differential encoder trigger) Laser Safety Class: Class 3R Laser Wavelength: 405 nm
Electrical and Structural Characteristics:
Data Interface: Gigabit Ethernet (1000Mbit/s), compatible with Fast Ethernet (100Mbit/s) Digital I/O: 12-pin M12 connector for power and I/O; 2-channel optocoupler isolated input (Line 0/9); 2-channel differential signal input (Line 3/6); 1-channel differential signal output (Line 1) Power Supply: 24 VDC Typical Power Consumption: 17.2 W @ 24 VDC Dimensions: 139.5 mm × 111.5 mm × 60.5 mm Weight: Approximately 1075 g IP Protection Rating: IP67 Operating Temperature: 0 ~ 45°C Storage Temperature: -30 ~ 80°C Humidity: 20%~85% RH non-condensing Operating System Compatibility: Windows 7/10 32/64bits, Windows 11 64bits (Recommended: i5 processor, 8GB RAM or higher) Software: 3DMVS
Advanced Features and Applications:
The HIKROBOT MV-DP3020-01P V2.0 excels in applications requiring high-precision 3D measurement. Its ability to output micrometer-level point cloud data, depth maps, and brightness maps in real-time makes it suitable for industries such as consumer electronics (3C), lithium battery manufacturing, and PCB production. The sensor utilizes a 405nm blue laser for accurate edge contour extraction and incorporates a customized large-iris lens for high MTF resolution. Features like multi-exposure fusion and single-frame HDR enhance its capability to handle surfaces with varying reflectance and complex lighting conditions.
This high-accuracy 3D laser scanner is designed to integrate seamlessly into automated production lines. Its robust IP67 rating ensures reliable operation even in challenging industrial environments. The device's Gigabit Ethernet interface allows for fast and efficient data transfer, crucial for high-speed inspection and real-time feedback loops. By providing detailed 3D data, the MV-DP3020-01P V2.0 aids in automating tasks such as quality control, ensuring parts meet stringent specifications, and supporting reverse engineering efforts.
Industrial Scenarios and Value Proposition:
The MV-DP3020-01P V2.0 is particularly well-suited for scenarios demanding meticulous dimensional accuracy and rapid data acquisition. In the electronics manufacturing industry, it can be employed for precise component placement verification, solder paste inspection, and ensuring the correct assembly of intricate parts like PCBs. By offering sub-micrometer resolution in the Z-axis, it guarantees the detection of minute defects or deviations, thereby enhancing product reliability and reducing manufacturing waste.
Another key application area is the automotive manufacturing sector. Here, the scanner can be utilized for inspecting critical components for dimensional accuracy, verifying the fit and finish of assembled parts, and contributing to quality assurance on assembly lines. Its high scanning frame rate enables it to keep pace with high-throughput production, providing real-time data that allows for immediate adjustments and proactive quality management, leading to improved efficiency and reduced rework.
In the lithium battery industry, the precise 3D profiling capabilities are invaluable for inspecting electrode coating uniformity, cell dimensions, and the integrity of battery components. The ability to capture detailed surface data ensures that battery cells are manufactured to exact specifications, which is critical for performance, safety, and longevity.
Comparison with Other HIKROBOT Models:
HIKROBOT offers a range of 3D laser profile sensors tailored to different application needs. While the MV-DP3020-01P V2.0 excels in high-accuracy applications, other models in the DP3000 series and beyond offer varying scanning ranges and speeds. For instance, the MV-DP3023-01P V2.0 and MV-DP3060-01P V2.0 may offer different field-of-view options suitable for larger or smaller inspection areas respectively. Models like the MV-DP3060-01D and MV-DP3062-01D might feature different data output capabilities or form factors. For applications requiring wider scanning areas, models such as the MV-DP3120-01P V2.0, MV-DP3120-03P V2.0, MV-DP3140-01P, MV-DP3300-01P V2.0, MV-DP3300-03P V2.0, MV-DP3580-01P V2.0, MV-DP3580-03P V2.0, and MV-DP3900-03P V2.0 offer progressively larger measurement ranges. The inclusion of models like MV-DP3060-01D V2.0, MV-DP3062-01D V2.0, and MV-DP3120-01D V2.0 suggests a broader portfolio catering to diverse industrial requirements and preferences.
FAQ for Purchasing and Engineering Decisions:
Q: What are the primary advantages of the HIKROBOT MV-DP3020-01P V2.0 over traditional 2D vision systems for industrial inspection?
A: The MV-DP3020-01P V2.0 provides three-dimensional data, enabling precise measurements of height, depth, and form that are impossible with 2D systems. This allows for the detection of subtle surface variations, warpage, and volumetric defects, leading to significantly improved quality control and process optimization.
Q: How does the Z-axis resolution and repeatability of the MV-DP3020-01P V2.0 contribute to its performance in metrology applications?
A: With a Z-axis resolution down to 0.71 μm and repeatability of 0.22 μm, the scanner can accurately measure minute features and surface characteristics. This high precision is crucial for metrology tasks where even small deviations can impact product functionality and compliance.
Q: Is the MV-DP3020-01P V2.0 suitable for inspecting objects with highly reflective or dark surfaces?
A: Yes, the sensor incorporates multi-exposure fusion technology to retain valid grayscale information under different exposures, making it effective for surfaces with varying reflectance, including low and high reflective materials.
Q: What are the recommended operating system and hardware specifications for the 3DMVS software used with the MV-DP3020-01P V2.0?
A: The 3DMVS software is compatible with Windows 7/10 (32/64-bit) and Windows 11 (64-bit). For optimal performance, an Intel i5 processor or equivalent, with 8GB of RAM or more, is recommended.
Q: How does the Gigabit Ethernet interface benefit integration into existing industrial automation systems?
A: The Gigabit Ethernet interface (1000 Mbit/s) ensures high-speed data transfer, enabling seamless integration with factory networks and PLCs. This facilitates real-time data processing, faster inspection cycles, and efficient communication between the scanner and other automation components.
Q: Can the MV-DP3020-01P V2.0 be used in harsh environmental conditions?
A: With an IP67 protection rating, the scanner is well-protected against dust and water ingress, making it suitable for use in demanding industrial environments where occasional cleaning or exposure to moisture may occur.
Q: What is the significance of the 405nm blue laser in the MV-DP3020-01P V2.0's performance?
A: The 405nm ultra-uniform fine blue laser is optimized for accurately extracting the edge contour of targets. This specific wavelength and beam quality contribute to higher measurement accuracy and clarity, especially on challenging surfaces.
Q: What industrial scenarios are *not* ideal for the MV-DP3020-01P V2.0?
A: While highly versatile, the MV-DP3020-01P V2.0 might not be the optimal choice for applications requiring extremely long-range scanning (consider models with larger measurement ranges), or for environments with extreme temperatures beyond its specified operating range (0-45°C). Applications that do not require micrometer-level precision might find simpler or less costly solutions adequate.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
