The HIKROBOT CT-SCB0139 is a high-performance 5MP industrial smart vision sensor and camera vision inspection system designed for demanding automated quality control applications. Leveraging advanced imaging technology and a comprehensive suite of vision tools, this system provides robust solutions for measurement, inspection, identification, and defect detection in manufacturing environments. Its flexible integration capabilities and adherence to industry standards make it a reliable choice for enhancing production efficiency and product quality. This camera vision inspection system is engineered to meet the rigorous demands of modern industrial automation, offering precise and repeatable results.
Product Specifications:
Model: CT-SCB0139 Name: 5MP Color Vision Sensor Vision Tools: Measurement (Point-to-Point, Point-to-Line, Contrast, Grayscale Area, Pitch, Width, Average Brightness, Line-to-Line Angle, Color, Color Area, Diameter, Straight Line Angle), Presence/Absence (Blob, Edge, Contour, Pattern, Circle, Straight Line), Counting (Blob, Edge, Contour, Pattern, Color), Recognition (Code, Color Comparison, Color Recognition, Registration, Target Detection, OCR), Logic (Variable Calculation, Branch Control, Logic Judgment, Conditional Judgment, Character Comparison, Combination Judgment), Defect (Anomaly Detection), Localization (Calibration Conversion, Single Point Alignment, Single Point Correction, Single Point Grasp, Unit Conversion, Position Correction), Deep Learning (Classification, Object Detection). Solution Capability: Supports solution import/export, with storage for up to 32 solutions. Communication Protocols: RS-232, TCP, UDP, FTP, PROFINET, Modbus, EtherNet/IP, MELSEC/SLMP, FINS, Keyence KV.
Camera Specifications:
Sensor Type: CMOS, Global Shutter Pixel Size: 3.45 μm × 3.45 μm Sensor Size: 1/1.45" Resolution: 2432 × 2048 Max Frame Rate: 40 fps Dynamic Range: 77.8 dB Signal-to-Noise Ratio: 43 dB Gain: 0 dB to 15 dB Exposure Time: 6 μs to 1 sec Pixel Format: RGB 8, Mono 8 Color: Color
Electrical Characteristics:
Data Interface: Fast Ethernet (100 Mbit/s) Digital I/O: 12-pin M12 connector providing power and I/O: includes 3 optocoupler isolated inputs (LINE0/1/2) and 3 optocoupler isolated outputs (LINE3/4/5), 1 RS-232 interface supporting device trigger via top button. Power Supply: 24 VDC Typical Power Consumption: 6.5 W @ 24 VDC
Mechanical Structure:
Lens Mount: M12-mount, Mechanical Focus Focal Length: 8 mm Lens Hood: Full Transmission + Polarization + Diffusion Lens Hood Illumination: Concentrated White Light; Red, Blue, or Infrared optional. Aiming: Orange LED Indicator Light: 360° visible body indicator. Dimensions: Flat Angle: 80.1 mm × 43 mm × 44.3 mm; Right Angle: 58.5 mm × 43 mm × 65.4 mm. Weight: Approximately 190 g. IP Rating: IP67 (when correctly installed with lens hood and cables). Temperature: Operating: 0°C to 50°C; Storage: -30°C to 70°C. Humidity: 20% to 95% RH (non-condensing).
General Specifications:
Software: SCMVS Certifications: CE, KC.
The HIKROBOT CT-SCB0139 offers a wide array of advanced vision tools, enabling precise measurements such as point-to-point, point-to-line, and diameter measurements, alongside sophisticated presence/absence detection for edges, contours, and patterns. Its capabilities extend to counting various features like blobs, edges, and colors, and robust recognition functions including code reading, color comparison, and optical character recognition (OCR). The deep learning module facilitates advanced classification and object detection tasks, making it suitable for complex inspection scenarios. The ability to store up to 32 distinct solutions via import/export ensures rapid deployment and adaptability across different production lines.
For communication, the CT-SCB0139 supports a broad range of industrial protocols, including RS-232, TCP, UDP, FTP, PROFINET, Modbus, EtherNet/IP, and protocols for major PLC brands like MELSEC/SLMP, FINS, and Keyence KV. This extensive compatibility ensures seamless integration into existing automation systems. The camera itself features a 5MP CMOS sensor with a global shutter, crucial for capturing fast-moving objects without distortion. Its 1/1.45" sensor size and 3.45 μm × 3.45 μm pixel size contribute to excellent image quality, with a resolution of 2432 × 2048 pixels and a maximum frame rate of 40 fps. The dynamic range of 77.8 dB and a signal-to-noise ratio of 43 dB ensure clear imaging even in challenging lighting conditions.
The electrical characteristics are designed for industrial environments, with a Fast Ethernet interface for data transfer and a 12-pin M12 connector for power and I/O. This connector provides three isolated inputs and three isolated outputs, along with an RS-232 interface that can be triggered via a top button for convenience. Power is supplied via a standard 24 VDC input, with a typical power consumption of 6.5 W. The mechanical design includes an M12 lens mount with mechanical focus, an 8 mm focal length lens, and an integrated lens hood with diffusion and polarization filters to optimize image capture. The unit is equipped with a concentrated white light source, with options for red, blue, or infrared illumination. A visible orange LED aimer aids in positioning, and a 360° indicator light provides status feedback. The sensor is available in two form factors: a flat angle (80.1 mm × 43 mm × 44.3 mm) and a right angle (58.5 mm × 43 mm × 65.4 mm), both weighing approximately 190 g. The device is IP67 rated, ensuring protection against dust and water ingress when properly sealed. It operates within a temperature range of 0°C to 50°C and humidity levels of 20% to 95% RH.
This industrial smart sensor is highly versatile. It is an excellent choice for high-precision assembly verification in electronics manufacturing, ensuring correct component placement and solder joint integrity. In the automotive sector, it can be used for detailed inspection of parts, such as verifying the presence and orientation of small components on circuit boards or inspecting seals and gaskets for defects. The system's robust code reading capabilities are beneficial for tracking components and finished goods throughout the supply chain. Its advanced defect detection algorithms are particularly well-suited for the food and beverage industry, where it can identify minor imperfections in packaging or product fill levels, ensuring compliance with quality standards. The ability to perform precise measurements also makes it ideal for applications requiring tight tolerances, such as in the medical device industry. Other models in the HIKROBOT ecosystem that share similar or complementary functionalities include the MV-SC3150X-08CM-CT, CT-SCC03080, HY-ZXJX7106XC, HT-FN4127D-06M-WBH, HT-FN4127D-12M-WBH, HT-FN4127D-15M-WBH, HIK-S3000-BN, CY-CB50XC-08MW, CY-CB50XC-12MW, CY-CB50XC-16MW, MV-SCT5XC-H-WX-08M-WBN, MV-SCT5XC-H-WX-12M-WBN, MV-SCT5XC-H-WX-16M-WBN, and MV-SYY060XC-08M-WBN, each offering different resolutions, sensor types, or feature sets for specific industrial vision needs.
FAQ:
Q: What is the typical accuracy of measurements performed by the HIKROBOT CT-SCB0139?
A: The measurement accuracy is highly dependent on application-specific factors such as lens selection, working distance, and feature clarity, but the system is designed for sub-pixel accuracy in optimal conditions.
Q: How well does the CT-SCB0139 perform in harsh industrial environments with dust or moisture?
A: With its IP67 rating, the CT-SCB0139 offers excellent protection against dust ingress and can withstand water immersion up to 1 meter for 30 minutes when properly installed with sealed cables and lens hoods.
Q: Can the CT-SCB0139 integrate with existing PLC systems from major manufacturers?
A: Yes, the CT-SCB0139 supports a wide array of communication protocols including PROFINET, Modbus, EtherNet/IP, MELSEC/SLMP, FINS, and Keyence KV, ensuring broad compatibility with various PLC systems.
Q: What are the advantages of using the deep learning capabilities of the CT-SCB0139 compared to traditional vision tools?
A: The deep learning module excels at complex tasks such as classifying varied defects, identifying objects with high variability, or detecting anomalies that are difficult to define with rule-based traditional tools, offering greater flexibility and adaptability for evolving inspection requirements.
Q: Is the CT-SCB0139 suitable for high-speed production lines?
A: With a maximum frame rate of 40 fps and a global shutter sensor, the CT-SCB0139 is well-suited for many high-speed inspection applications, though the effective inspection speed will also depend on the complexity of the inspection task and processing time.
Q: What types of lighting can be used with the CT-SCB0139?
A: The sensor comes standard with concentrated white light illumination. Optional red, blue, or infrared lighting can be purchased separately to optimize image acquisition for specific materials or defect types.
Q: Are there any limitations to the CT-SCB0139's environmental operating conditions?
A: The device has a specified operating temperature range of 0°C to 50°C and should be protected from condensation with humidity levels between 20% to 95% RH. Operation outside these parameters may affect performance or longevity.
Q: How does the CT-SCB0139 compare to models like the MV-SC3150X-08CM-CT in terms of resolution or features?
A: While both are capable vision solutions, the CT-SCB0139 offers a 5MP resolution, whereas models like the MV-SC3150X-08CM-CT might offer different resolutions or sensor characteristics tailored for specific imaging needs, such as higher frame rates or different sensor technologies.
Q: Can the CT-SCB0139 be used for 3D measurement tasks?
A: The CT-SCB0139 is primarily a 2D vision sensor. For 3D applications, other specialized HIKROBOT products designed for 3D vision would be more appropriate.
Q: What is the expected lifespan or reliability of the CT-SCB0139 in continuous operation?
A: HIKROBOT products are engineered for industrial durability. While specific lifespan figures can vary based on operating conditions, the robust construction and high-quality components of the CT-SCB0139 are designed for reliable, long-term operation in manufacturing environments.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
