Designed for high-performance multi-axis automation demands, the HollySys MC motion controller series delivers precise servo drive and pulse bus coordination across diverse industrial machinery applications. Leveraging dual-core processing architecture and flexible communication interfaces, this motion controller series ensures optimal cycle synchronization and operational reliability.
The evolution of modern factory automation demands advanced motion control solutions capable of handling complex multi-axis interpolation, high-speed data sampling, and rigorous environmental conditions. Traditional architectures frequently encounter bandwidth bottlenecks and synchronization delays when managing distributed servo drives and pulse-train devices across extensive production lines. The HollySys MC series addresses these operational challenges by integrating high-performance ARM Cortex-A9 dual-core 667 MHz processors with dedicated 64-bit double-precision floating-point calculation capabilities. This architecture enables servo update intervals ranging from 0.25 ms to 4.0 ms, guaranteeing deterministic motion trajectories and minimal jitter. The hardware ecosystem supports comprehensive fieldbus protocols including EtherCAT and Panasonic RTEX, alongside traditional pulse-direction and analog outputs, providing system integrators with maximum flexibility for retrofitting or greenfield deployment. Furthermore, the inclusion of robust onboard digital and analog I/O channels, coupled with IEC 61131-3 compliance via Auto Think programming software, streamlines application development for sheet metal processing, semiconductor manufacturing, and robotics.
Technical Specifications
Maximum Axes: 64 axes @ System Level
Direct Axes: 4 axes @ MC2004
Bus Axes: 64 axes @ MC1002E
Processor: ARM Cortex-A9 Dual-Core 667 MHz @ CPU Core
Memory: 256 MB DDR3 SDRAM @ System Memory
Servo Update Cycle: 0.25 - 4 ms @ Real-Time Task
Position Calculation Precision: 64-bit Double-Precision Floating-Point @ Math Coprocessor
Flash Memory: 16 MB @ Non-Volatile Storage
SD Card Support: 32 GB FAT32 @ External Logging
Power-Down Retentive Area: 8 KB @ SRAM with Battery Backup
Encoder Input Channels: 8 channels @ MC2008
Pulse Output Frequency: 2 MHz @ High-Speed PTO
Ethernet Interface: 10 / 100 / 1000 Mbps Adaptive @ RJ45 Port
RS485 Serial Ports: 2 ports @ Modbus-RTU Master/Slave
CAN Bus Interface: CAN2.0B / CANopen @ Communication Port
Fast DI Channels: 8 channels @ 200 kHz
Fast DO Channels: 16 channels @ 200 kHz
Analog Input: 2 channels @ 0 - 10 V @ MC2004
Analog Output: 4 channels @ -10 V - 10 V @ MC2004
Dimensions (W x H x D): 246.0 x 164.4 x 43.2 mm @ MC2004
Weight: 1.6 kg @ Standard Chassis
Operating Temperature Range: 0 - 60 °C @ Industrial Environment
Rated Operating Voltage: 24 VDC @ Power Supply Input
System Integration and Hardware Setup
Proper mechanical mounting and electrical wiring are critical for establishing a stable industrial automation network utilizing the HollySys MC series. The controller should be securely installed onto standard DIN rails or via direct bracket mounting within a ventilated control cabinet to maintain optimal thermal management. Shielded twisted-pair cables must be utilized for all communication links, including EtherCAT, CANopen, and serial interfaces, to mitigate electromagnetic interference from nearby variable frequency drives and high-voltage power lines. Grounding practices require a low-impedance ground connection from the controller chassis to the main control panel ground bar, effectively preventing ground loops and signal corruption. When terminating power inputs at 24 VDC, verify polarity before energizing the system, and separate low-voltage signal wiring from high-power inductive load cables to ensure signal integrity across all high-speed pulse and encoder feedback channels.
Reliability and Environmental Durability
Designed for continuous operation in demanding industrial environments, the MC motion controller incorporates a wide temperature design capable of functioning reliably between 0 °C and 60 °C. The low-power architecture maintains a typical power dissipation below 5 W, minimizing internal thermal stress and enhancing component longevity. Critical operational parameters and historical production data are safely preserved within the power-down retentive memory area, supported by a built-in real-time clock for accurate event timestamping. Compliance with stringent CE certification standards underscores its electromagnetic compatibility and electrical safety under heavy industrial conditions. Routine maintenance involves checking terminal block tightness, inspecting cabinet air filters to prevent dust accumulation, and monitoring diagnostic LED indicators for real-time system health evaluation.
Selection Guidance and Alternative Options
Selecting the appropriate MC series variant depends heavily on the required axis count, bus topology, and specific feedback mechanisms of the target machine. For applications requiring traditional analog control or closed-loop pulse positioning, models such as the MC2004 and MC2008 offer extensive direct axis capabilities and high-speed I/O. For high-performance distributed networking, models like the MC1002E provide dedicated EtherCAT bus integration supporting up to 64 bus axes. Engineering teams seeking guidance on model cross-referencing, localized component stocking, or custom configuration support can consult with technical specialists at Beijing Zhongping Technology to streamline the procurement and system design process.
Frequently Asked Questions (FAQ)
1. What is the standard delivery lead time and warranty policy for the MC motion controller?
Standard stock items are typically dispatched within 3 to 5 business days, backed by a comprehensive 12-month industrial warranty covering manufacturing defects.
2. Does Beijing Zhongping Technology provide technical support for firmware updates and software configuration?
Yes, local engineering resources assist with technical documentation, software licensing inquiries, and initial configuration troubleshooting.
3. What programming environments are supported by the MC motion controller series?
The controllers fully support IEC 61131-3 programming standards, including Ladder Diagram (LD), Structured Text (ST), Sequential Function Chart (SFC), and Continuous Function Chart (CFC) via Auto Think software.
4. Can the MC series handle both pulse-train servo drives and EtherCAT network drives?
Yes, depending on the specific model variant, the series supports traditional pulse-plus-direction outputs alongside advanced fieldbus protocols like EtherCAT and Panasonic RTEX.
5. What is the processing speed of the core processor within the MC controller?
The controllers utilize an ARM Cortex-A9 dual-core processor operating at 667 MHz, paired with 64-bit double-precision floating-point calculation capabilities.
6. How is user program data protected during unexpected power outages?
Critical parameters and historical data are stored in a dedicated power-down retentive memory area backed by internal storage mechanisms, requiring no external battery for basic retention.
7. What communication protocols are available for SCADA or HMI integration?
The controllers support MODBUS-TCP/IP, MODBUS-RTU, CANopen, and standard Ethernet protocols, facilitating seamless integration with upper-level monitoring systems.
8. What are the environmental operating limits regarding temperature and power supply?
The units operate reliably within a temperature range of 0 °C to 60 °C and require a stable rated input voltage of 24 VDC.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a global industrial electrical automation service provider, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1) Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3) At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
Building 26, Liyuan Community, Chaoyang District, Beijing, China
