The HIKROBOT MV-VT3100-128G40-2T embedded fanless industrial pc vision system delivers high-performance image processing and multi-camera synchronization for demanding automated defect detection lines. By integrating high-speed transmission interfaces and robust onboard computing, this embedded vision system eliminates motion blur and frame loss during high-throughput manufacturing execution.
Modern machine vision lines face severe bandwidth constraints and packet loss when processing high-resolution images from multiple industrial cameras simultaneously. The MV-VT3100-128G40-2T addresses these challenges through dedicated hardware architecture featuring an optimized embedded fanless industrial pc design that operates reliably without active cooling fans. By utilizing multi-channel GigE networking ports alongside isolated digital input and output lines, the system ensures stable frame acquisition and low-latency trigger responses. High-speed image data flows directly into internal solid-state and high-capacity storage drives, preventing data bottlenecks in high-speed sorting and precision inspection tasks.
Technical Specifications
CPU Type: Intel Celeron G4900T @ 2.9 GHz
System Memory: 8 GB DDR4 @ 2400 MHz
Storage Capacity: 128 GB SSD and 2 TB HDD @ SATA 3.0
Operating System: Windows 10 IoT Enterprise @ 64-bit
Network Interface: 4 x Independent GigE Ports @ 1000 Mbps
Digital Inputs: 3 x Opto-isolated Inputs @ 24 VDC
Digital Outputs: 8 x Opto-isolated Outputs @ 24 VDC
Display Interface: 1 x HDMI Port @ 1920 x 1080 resolution @ 60 Hz
Power Supply: 24 VDC @ ± 10% tolerance
Power Consumption: 35.0 W @ 24 VDC maximum load
Operating Temperature: 0°C - 50°C @ ambient forced airflow
Dimensions: 210.0 mm x 150.0 mm x 65.0 mm @ chassis frame
Weight: 2.5 kg @ structural aluminum alloy
System Integration and Hardware Setup
Physical mounting of the embedded vision system requires secure attachment to standard electrical cabinet backplanes or VESA mounting brackets using designated M4 threaded mounting holes. Field wiring must utilize shielded twisted-pair cables for all GigE network connections and multi-pin Hirose or M12 aviation connectors for power and digital I/O lines to maintain signal integrity. Technicians should verify that input power lines maintain a strict 24 VDC level while keeping supply paths separated from high-voltage motor drives and inverter cabling to prevent electromagnetic interference.
Cabinet wiring standards dictate that all signal and communication cables must incorporate mechanical strain relief clamps near connector entry points to absorb physical vibration. Proper grounding is critical for eliminating ground loops that induce common-mode noise across communication interfaces. The grounding wire must connect directly from the chassis earth stud to the main control cabinet grounding bar using low-impedance copper braid.
Reliability and Environmental Durability
The embedded fanless industrial pc features an extruded aluminum thermal chassis that dissipates internal heat efficiently through passive convection, eliminating dust ingress risks associated with mechanical cooling fans. The unit operates reliably within a temperature range of 0°C - 50°C and withstands relative humidity levels up to 90% without condensation. Advanced optical and electrical filtering circuits protect internal processing nodes from power surges, electrostatic discharge, and high-frequency electrical noise common in heavy manufacturing plants.
Preventive maintenance schedules require periodic inspection of all external cable jackets for signs of thermal or mechanical wear, alongside checking terminal block screws for proper torque retention. Optical sensor surfaces and air intake channels must be cleaned quarterly using static-free microfiber cloths and isopropyl alcohol. Designed for continuous industrial duty, the unit achieves a calculated mean time between failures exceeding 50,000 hours under rated factory operating conditions.
Selection Guidance and Alternative Options
Selecting the appropriate vision controller requires evaluating specific application constraints, including camera count, frame rate, resolution, and total data throughput. The MV-VT3100-128G40-2T is ideally suited for multi-camera surface inspection and code reading applications that require extensive local storage capacity, such as the 2 TB hard disk drive configuration. For applications requiring higher multi-threading processing power or smaller form factors, engineers can evaluate alternative models within the HIKROBOT lineup, such as the MV-VT3300 series or compact box-style vision controllers.
When unforeseen supply chain constraints affect project timelines, technical specialists at Beijing Zhongping Technology analyze application parameters to cross-reference and supply fully compatible alternative vision systems from local inventory. This technical substitution service ensures seamless integration without requiring electrical redesign or software recompilation, maintaining project schedules for industrial automation clients.
Selection Guidance and Alternative Options
1. What is the standard local stock availability and delivery lead time for this vision system?
Beijing Zhongping Technology maintains active regional inventory of the MV-VT3100-128G40-2T to support expedited same-day dispatch and eliminate overseas shipping delays.
2. What are the terms of the product warranty and RMA service procedure?
This unit is backed by a comprehensive 12-month manufacturer warranty, with rapid local RMA diagnosis and replacement handled directly through Beijing Zhongping Technology support channels.
3. What are the exact electrical power supply and surge protection requirements?
The system requires a regulated power input of 24 VDC with a ± 10% tolerance and incorporates internal transient voltage suppression to protect against line surges.
4. Which communication protocols and network transfer speeds are supported?
The unit features four independent GigE ports supporting standard TCP/IP, GigE Vision, and GenICam protocols at transmission speeds up to 1000 Mbps per port.
5. What is the official IP protection rating and operating temperature boundary?
The system is housed in a rugged industrial enclosure rated for indoor cabinet installation across an ambient temperature range of 0°C - 50°C.
6. What are the physical dimensions and weight specifications for cabinet planning?
The physical chassis measures 210.0 mm x 150.0 mm x 65.0 mm and weighs approximately 2.5 kg, supporting versatile wall, VESA, or DIN rail mounting configurations.
7. What routine maintenance is required to ensure long-term operational stability?
Routine maintenance involves checking terminal connection tightness, inspecting shielded cable integrity, and clearing dust accumulation from the passive cooling fins.
8. Is the unit compatible with third-party machine vision software development kits?
The embedded system runs Windows 10 IoT Enterprise, providing full native compatibility with standard SDKs, VisionMaster software packages, and custom third-party inspection algorithms.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a global industrial electrical automation service provider, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1) Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3) At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
Building 26, Liyuan Community, Chaoyang District, Beijing, China
