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HollySys

  • HollySys HGE586 Vector Control VFD Drive with EtherCAT and STO

HollySys HGE586 Vector Control VFD Drive with EtherCAT and STO

The HollySys HGE586 vector control VFD drive stands as a high-tier frequency inverter engineered for demanding industrial automation frameworks, featuring integrated EtherCAT communication and Safe Torque Off functionality. Beijing Zhongping Technology supplies this uni···

The HollySys HGE586 vector control VFD drive stands as a high-tier frequency inverter engineered for demanding industrial automation frameworks, featuring integrated EtherCAT communication and Safe Torque Off functionality. Beijing Zhongping Technology supplies this unit from original local stock to support high-performance motor control applications.


HollySys HGE586 Vector Control VFD Drive with EtherCAT and STO

Industrial automation environments constantly demand high reliability and precision under harsh electrical conditions, particularly when voltage fluctuations or heavy start-up loads threaten operational stability. The HGE586 vector control vfd drive utilizes advanced sensorless vector control algorithms to regulate three-phase AC asynchronous motors and permanent magnet synchronous motors without requiring physical encoder feedback. Embedded EtherCAT communication ensures real-time deterministic data exchange within complex multi-axis control architectures, while the hardwired STO safety function prevents unexpected motor rotation during maintenance phases. System integration engineers frequently encounter signal degradation and thermal stress, making robust terminal design and built-in protection circuits essential for continuous plant operations.


Technical Specifications


Series: HGE586


Drive Type: Vector Control VFD Drive


Control Modes: V/F Control, Open-loop Vector Control, Torque Control, Position Servo Control


Communication Interface: EtherCAT


Safety Function: STO (Safe Torque Off)


Supported Motor Types: Three-phase AC Asynchronous Motor, Three-phase AC Permanent Magnet Synchronous Motor


Model: HGE586-2R2-T4B @ Three-phase 380 V


Rated Power: 2.2 kW @ 380 V


Heavy-load Output Current: 5.6 A @ 380 V


Model: HGE586-4R0-T4B @ Three-phase 380 V


Rated Power: 4.0 kW @ 380 V


Heavy-load Output Current: 9.4 A @ 380 V


Model: HGE586-5R5-T4B @ Three-phase 380 V


Rated Power: 5.5 kW @ 380 V


Heavy-load Output Current: 13.0 A @ 380 V


Model: HGE586-7R5-T4B @ Three-phase 380 V


Rated Power: 7.5 kW @ 380 V


Heavy-load Output Current: 17.0 A @ 380 V


Model: HGE586-011-T4B @ Three-phase 380 V


Rated Power: 11.0 kW @ 380 V


Heavy-load Output Current: 25.0 A @ 380 V


Model: HGE586-015-T4B @ Three-phase 380 V


Rated Power: 15.0 kW @ 380 V


Heavy-load Output Current: 32.0 A @ 380 V


Model: HGE586-018-T4B @ Three-phase 380 V


Rated Power: 18.5 kW @ 380 V


Heavy-load Output Current: 37.0 A @ 380 V


Model: HGE586-022-T4B @ Three-phase 380 V


Rated Power: 22.0 kW @ 380 V


Heavy-load Output Current: 45.0 A @ 380 V


Model: HGE586-030-T4B @ Three-phase 380 V


Rated Power: 30.0 kW @ 380 V


Heavy-load Output Current: 60.0 A @ 380 V


Model: HGE586-037-T4B @ Three-phase 380 V


Rated Power: 37.0 kW @ 380 V


Heavy-load Output Current: 75.0 A @ 380 V


Model: HGE586-045-T4B @ Three-phase 380 V


Rated Power: 45.0 kW @ 380 V


Heavy-load Output Current: 90.0 A @ 380 V


Model: HGE586-055-T4B @ Three-phase 380 V


Rated Power: 55.0 kW @ 380 V


Heavy-load Output Current: 110.0 A @ 380 V


Model: HGE586-075-T4B @ Three-phase 380 V


Rated Power: 75.0 kW @ 380 V


Heavy-load Output Current: 152.0 A @ 380 V


Model: HGE586-090-T4B @ Three-phase 380 V


Rated Power: 90.0 kW @ 380 V


Heavy-load Output Current: 176.0 A @ 380 V


Model: HGE586-045-T4 @ Three-phase 380 V


Rated Power: 45.0 kW @ 380 V


Heavy-load Output Current: 90.0 A @ 380 V


Model: HGE586-055-T4 @ Three-phase 380 V


Rated Power: 55.0 kW @ 380 V


Heavy-load Output Current: 110.0 A @ 380 V


Model: HGE586-075-T4 @ Three-phase 380 V


Rated Power: 75.0 kW @ 380 V


Heavy-load Output Current: 152.0 A @ 380 V


Model: HGE586-090-T4 @ Three-phase 380 V


Rated Power: 90.0 kW @ 380 V


Heavy-load Output Current: 176.0 A @ 380 V


Model: HGE586-110-T4 @ Three-phase 380 V


Rated Power: 110.0 kW @ 380 V


Heavy-load Output Current: 210.0 A @ 380 V


Model: HGE586-132-T4 @ Three-phase 380 V


Rated Power: 132.0 kW @ 380 V


Heavy-load Output Current: 253.0 A @ 380 V


Model: HGE586-160-T4 @ Three-phase 380 V


Rated Power: 160.0 kW @ 380 V


Heavy-load Output Current: 304.0 A @ 380 V


Model: HGE586-200-T4 @ Three-phase 380 V


Rated Power: 200.0 kW @ 380 V


Heavy-load Output Current: 380.0 A @ 380 V


Model: HGE586-220-T4 @ Three-phase 380 V


Rated Power: 220.0 kW @ 380 V


Heavy-load Output Current: 426.0 A @ 380 V


Model: HGE586-250-T4 @ Three-phase 380 V


Rated Power: 250.0 kW @ 380 V


Heavy-load Output Current: 465.0 A @ 380 V


Model: HGE586-280-T4 @ Three-phase 380 V


Rated Power: 280.0 kW @ 380 V


Heavy-load Output Current: 520.0 A @ 380 V


Model: HGE586-315-T4 @ Three-phase 380 V


Rated Power: 315.0 kW @ 380 V


Heavy-load Output Current: 585.0 A @ 380 V


System Integration and Hardware Setup


Proper physical installation of the vfd drive demands meticulous attention to grounding practices and wiring separation to eliminate electromagnetic interference. Shielded twisted-pair cables must connect the motor power lines, with the shield terminated securely to the chassis ground plate using 360-degree metal clamps. Low-voltage control terminals feature a pluggable design with clear silk-screened identifiers, simplifying cabinet wiring and routine maintenance procedures.


Control cabinet layout requires physical isolation between high-voltage power cables and low-voltage EtherCAT communication lines to prevent packet loss or bus errors. Ground loops can induce erratic behavior in analog feedback loops, making single-point grounding mandatory for the control common terminal. When routing incremental encoder feedback cables, ensure they remain segregated from main inverter output paths to maintain signal integrity for the Z-pulse input.


Reliability and Environmental Durability


Industrial deployment sites present severe challenges regarding thermal accumulation, grid instability, and mechanical vibration. The HGE586 incorporates a pre-charge relay anomaly protection circuit to prevent component burnout and subsequent fire hazards during startup surges. Three-phase short-circuit protection to ground safeguards internal power modules against catastrophic failure under sudden load faults.


Thermal management strategies vary by power rating, with models rated at 15 kW and above featuring built-in DC reactors to suppress harmonic distortion and improve power factor. Units rated up to 37 kW include standard internal braking units with short-circuit detection for the braking loop, whereas higher ratings offer modular braking configurations. Ensure adequate cabinet clearance above and below the chassis to permit unimpeded airflow through the heatsink fins.


Selection Guidance and Alternative Options


Choosing the correct vfd drive variant requires verifying both the continuous running current and the peak overload profile of the driven machinery. Heavy-load applications like extruders and crushers demand models selected against the heavy-load current rating, whereas variable-torque loads such as centrifugal pumps can utilize light-load parameters. Beijing Zhongping Technology provides comprehensive engineering support and cross-reference assistance to help integration teams select matching inverter models from the HGE586 series.


Engineers must verify input voltage matching before commissioning, ensuring that three-phase 380 V lines align correctly with standard T4 variants. For applications requiring dynamic deceleration control without external chopper modules, specify suffixes containing the letter B to secure built-in braking configurations.


Frequently Asked Questions (FAQ)


1. What communication protocols are natively supported by the HGE586 series?


The drive natively supports EtherCAT communication interfaces for high-speed, deterministic industrial network integration without requiring additional adapter cards.


2. Does the drive support safe torque off functionality?


Yes, the unit features a built-in STO (Safe Torque Off) safety function to disable motor torque safely in emergency stop scenarios.


3. Can this drive control permanent magnet synchronous motors without an encoder?


The device implements advanced sensorless vector control algorithms capable of driving both asynchronous and permanent magnet synchronous motors accurately without encoder feedback.


4. What temperature sensors are compatible with the built-in interface?


The standard hardware interface accepts PT100, PT1000, and KTY84 motor temperature sensors directly, eliminating the need for external measurement expansion cards.


5. Are external braking resistors required for all power models?


Units rated up to 37 kW include a standard internal braking unit, while models from 45 kW to 90 kW offer optional internal braking configurations based on application requirements.


6. How does the unit protect against wiring errors during installation?


All low-voltage control terminals use pluggable blocks with explicit labels, and the system includes three-phase short-circuit protection to ground alongside pre-charge relay error monitoring.


7. Is a separate PG card necessary for closed-loop speed control?


The drive includes a standard incremental encoder interface supporting Z-phase input, removing the necessity for an independent PG card in basic closed-loop applications.


8. What is the standard warranty and delivery policy for procurement?


Beijing Zhongping Technology provides standard manufacturer warranties alongside dedicated logistical support for regional factory shipments and technical consultations.


9. How are DC reactors integrated across different power ratings?


Models rated at 15 kW and above include standard built-in DC reactors to mitigate harmonic distortion and enhance power grid stability.


10. What designates a built-in braking unit within the part number nomenclature?


Suffixes containing the letter B indicate the presence of a factory-installed internal braking unit, while the suffix -T denotes an integrated DC reactor.


Company Profile

Beijing ZhongPing Technology Co., Ltd.

Beijing Zhongping Technology Co., Ltd. is a global industrial electrical automation service provider, specializing in robotics, automation equipment, and core components. As a technology-driven enterprise, we integrate scientific research, design, marketing, technical services, and international trade.

With offices in key industrial regions and multiple global service points, we are committed to "making intelligent manufacturing simpler." Our focus on intelligence and digitalization positions us as a premier solution provider, driving advancements in the industry while enhancing productivity and efficiency for our clients.

Explore how we can elevate your manufacturing processes in today's dynamic industrial landscape.

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    Industry experts

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FAQ

1.Who are We?

Beijing Zhongping Technology Co., LTD., is a global industrial electrical automation service provider, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.


2.What can you buy from us?

PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components


3.Is the item in stock or need to be purchased from another supplier?

We have a large inventory of goods and have our own warehouse.


4.What advantages do we have over other suppliers?

Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.


5.Can you provide 100% new original authentic products?

We only sell new original genuine, no renovation, no fake, only for the original factory original!


6.How long is the delivery time?

If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.


7.Is there technical support available?

Of course, we have a professional technical team that can help you solve technical problems.


8.How do we guarantee quality?

We have three processes to control the quality of goods.

1) Our engineers will inspect the production and quality control in the factory regularly.

2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.

3) At least 2 people in the logistics department cross-check the goods to be sent before delivery.


9.Can you guarantee the safe and reliable delivery of your products?

Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.


10.How about the freight?

The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.