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Flexem

  • Flexem FL8-E8-D PLC Motion Controller for Servo Systems in High-Speed Packaging Lines with Pulse Outputs

Flexem FL8-E8-D PLC Motion Controller for Servo Systems in High-Speed Packaging Lines with Pulse Outputs

The Flexem FL8-E8-D is a high-performance plc motion controller designed for precision industrial automation, functioning as a robust servo plc that integrates seamless motion logic and sequence control. Built on the CODESYS platform with an IEC 61131-3 architecture, it···

The Flexem FL8-E8-D is a high-performance plc motion controller designed for precision industrial automation, functioning as a robust servo plc that integrates seamless motion logic and sequence control. Built on the CODESYS platform with an IEC 61131-3 architecture, it features a quad-core 1GHz CPU and supports 8 EtherCAT axes alongside 6 high-speed pulse outputs (200KHz), making it an efficient solution for high-speed packaging lines, robotic assembly, and CNC systems. This controller optimizes system response times and simplifies architecture by unifying PLC logic and motion control tasks. Operators typically select this model to replace aging hardware or to consolidate multi-controller systems into a single, high-bandwidth unit.


Flexem FL8-E8-D PLC Motion Controller for Servo Systems in High-Speed Packaging Lines with Pulse Outputs

Category Definition


The Flexem FL8-E8-D belongs to the category of bus-type programmable logic controllers (PLCs) with integrated motion control capabilities. Unlike traditional PLCs limited to sequential logic, this type of controller manages both discrete machine state transitions and complex kinematic trajectories, such as electronic camming, gearing, and multi-axis interpolation. Its specific positioning in the market is that of an EtherCAT-based intelligent controller, bridging the gap between field-level I/O management and high-speed motion execution for synchronized industrial machinery.


Product Specifications


CPU: Quad-core 1GHz


Internal Memory: 1GB


Hard Disk: 4GB


Motion Axis Capability: 8-axis EtherCAT + pulse axis


Pulse Outputs: 6 points 200KHz


Pulse Inputs: 7 points 200KHz


Digital I/O: 8 inputs (NPN/PNP) and 8 outputs (NPN)


Ethernet: 2 x 100M ports


Serial Ports: 2 x RS485


CAN Communication: 1 channel CANopen


Power Supply: 24VDC ±20%


Operating Temperature: -10°C to 60°C


Protection Rating: IP20


Programming Languages: IL, LD, ST, SFC, CFC, FBD (IEC 61131-3)


Technical Highlights Unified Control Platform: By integrating both logic and motion control, the FL8-E8-D reduces communication latency and hardware footprint by eliminating the need for separate motion cards. High-Speed Bus Architecture: The built-in EtherCAT master interface supports up to 72 slave stations, enabling sub-millisecond cycle times for real-time synchronization in demanding applications. Advanced Programming Standards: Compliance with the CODESYS platform and IEC 61131-3 standards allows for modular, object-oriented programming, which enhances code maintainability and scalability for complex projects.


Application Scenarios High-Speed Packaging Lines: Implements precise synchronization for multi-lane conveyor systems and rotary fillers, reducing product waste by improving indexing accuracy. Robotic Pick-and-Place: Coordinates motion profiles for delta or SCARA robots, achieving sub-millisecond trajectory updates to maximize throughput and cycle efficiency. CNC and Laser Cutting: Supports electronic cams and linear/circular interpolation to maintain cutting path consistency at varying feed rates, ensuring high-quality edge finishes.


Selection Advice Recommended Scenario: Ideal for new machine builds or system upgrades where high-speed synchronization of 8 or more servo axes is required and an EtherCAT bus is available to minimize wiring complexity. Non-Recommended Scenario: Not recommended for simple relay-replacement tasks or basic I/O monitoring where a more cost-effective, non-motion-capable PLC would suffice, as the advanced processing capabilities of the FL8 series may be underutilized.


FAQ


1. What is the current lead time for the FL8-E8-D?


We stock most standard units; please contact Beijing Zhongping Technology for current lead times and inventory status.


2. How much does the FL8-E8-D cost?


Prices for this controller typically range from $480 to $880 USD. Prices fluctuate due to exchange rates, tariffs, and factory adjustments; contact Beijing Zhongping Technology directly for an accurate quotation.


3. Does this PLC support firmware updates?


Yes, we provide the necessary firmware packages and installation guides for all FL8 series controllers.


4. Is technical support available for initial setup?


We offer comprehensive documentation, and Beijing Zhongping Technology provides remote technical assistance for complex system integrations.


5. Can this controller be used with non-Flexem servo drives?


Yes, the unit supports standard EtherCAT and pulse/direction protocols, allowing it to interface with most third-party servo systems.


6. What is the warranty policy for the FL8-E8-D?


We provide a standard manufacturer’s warranty on all hardware; please contact our team for specific terms and return procedures.


7. Are there other models in the FL8 series?


We also supply the FL8-E16-D and FL8-E32-D models, which offer expanded axis counts for larger automation systems.


8. Does the controller support remote monitoring?


Yes, the device features built-in Ethernet ports and supports OPC UA and Modbus protocols for seamless integration with SCADA or cloud-based monitoring systems.


9. Is the CODESYS software free to use?


The CODESYS environment is industry-standard; we provide the device description files necessary to program the FL8 series within this platform.


10. How do I arrange for a site assessment or installation help?


Beijing Zhongping Technology provides professional site assessments and installation support for an additional fee; contact us to discuss your specific requirements.


Company Profile

Beijing ZhongPing Technology Co., Ltd.

Beijing Zhongping Technology Co., Ltd. is a global industrial electrical automation service provider, specializing in robotics, automation equipment, and core components. As a technology-driven enterprise, we integrate scientific research, design, marketing, technical services, and international trade.

With offices in key industrial regions and multiple global service points, we are committed to "making intelligent manufacturing simpler." Our focus on intelligence and digitalization positions us as a premier solution provider, driving advancements in the industry while enhancing productivity and efficiency for our clients.

Explore how we can elevate your manufacturing processes in today's dynamic industrial landscape.

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    Cooperative merchants

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    Serve customers

  • 100+

    Industry experts

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FAQ

1.Who are We?

Beijing Zhongping Technology Co., LTD., is a global industrial electrical automation service provider, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.


2.What can you buy from us?

PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components


3.Is the item in stock or need to be purchased from another supplier?

We have a large inventory of goods and have our own warehouse.


4.What advantages do we have over other suppliers?

Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.


5.Can you provide 100% new original authentic products?

We only sell new original genuine, no renovation, no fake, only for the original factory original!


6.How long is the delivery time?

If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.


7.Is there technical support available?

Of course, we have a professional technical team that can help you solve technical problems.


8.How do we guarantee quality?

We have three processes to control the quality of goods.

1) Our engineers will inspect the production and quality control in the factory regularly.

2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.

3) At least 2 people in the logistics department cross-check the goods to be sent before delivery.


9.Can you guarantee the safe and reliable delivery of your products?

Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.


10.How about the freight?

The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.