Kawasaki ZX165U is a 6-axis industrial robot and heavy-duty robotic arm with 165 kg payload and 2,651 mm horizontal reach.Designed for spot welding,material handling,and machine tending,it delivers 2,500 mm/s maximum speed with±0.3 mm repeatability,suitable for automotive and general industrial automation.
What Is a 6-Axis Heavy-Duty Industrial Robot?
A 6-axis heavy-duty industrial robot is an articulated robotic arm with six degrees of freedom(rotational joints JT1 through JT6),providing full spatial positioning capability for complex manufacturing tasks.This category typically includes standard-duty and heavy-duty variants distinguished by payload capacity,reach,and environmental protection ratings.The Kawasaki ZX165U falls into the heavy-duty segment,featuring a robust low-maintenance design optimized for demanding industrial environments including automotive production lines,foundries,and logistics centers.
Key Specifications
Degrees of Freedom(axes):6
Max.Payload(kg):165
Horizontal Reach(mm):2,651
Vertical Reach(mm):3,415
Positional Repeatability(mm):±0.3(conforms to ISO9283)
Max.Linear Speed(mm/s):2,500
Motion Range(°):
JT1(Arm Rotation):±180
JT2(Arm Out-in):+75 to-60
JT3(Arm Up-down):+250 to-120
JT4(Wrist Swivel):±360
JT5(Wrist Bend):±130
JT6(Wrist Twist):±360
Max.Speed(°/s):
JT1:110|JT2:110|JT3:115
JT4:140|JT5:155|JT6:260
Allowable Moment(N·m):
JT4:911.4|JT5:911.4|JT6:450.8
Mass(kg):1,350
Installation:Floor
Ambient Temperature(°C):0 to 45
Relative Humidity(%):35 to 85(non-condensing)
Protection Rating:Wrist IP67 equivalent,Base IP65 equivalent
Power Requirements(kVA):7.5(depends on payload and motion patterns)
Controller:E02 for Japan&Asia region
Integrated Function:Air piping(12mm dia.×2 lines)
Standards Compliance:Designed to ISO9283(positional repeatability)
Technical Highlights
Upgradable hardware and software design:The ZX165U can be upgraded to a faster or higher payload robot by simply replacing hardware and software components—alteration at the production site is easy and economical.This feature protects capital investment by allowing the same mechanical base to adapt to changing production demands without complete replacement.
Large work envelope with low power consumption:The patented Kawasaki Hybrid Link Configuration allows the arm to turn backward with low power consumption,creating a large work envelope with minimal dead space.For typical spot welding applications,cycle time is improved by 10 to 20 percent compared to previous series robots.
Low-maintenance robust construction:The ZX165U features a low-maintenance rugged design that directly contributes to improved production line efficiencies in automotive and general industry applications.A real-world field report confirms a predecessor robot operated for nearly 20 years requiring nothing beyond routine maintenance before replacement.
High environmental protection with IP67/IP65:The wrist offers IP67-equivalent protection against dust and temporary immersion,while the base provides IP65-equivalent protection against water jets.This enables deployment in harsh environments such as foundries,welding cells,and material removal stations without external enclosures.
E02 controller with fieldbus flexibility:The E02 controller supports standard I/O connections and multiple fieldbus interfaces(Profibus,DeviceNet,CC-Link,Interbus)for seamless peripheral equipment integration.K-Logic integrated software PLC allows creation of complex integrated systems at minimum cost,while Ethernet network communication enables remote monitoring via Intranet/Internet and easy program upload/download.
Applications
Spot welding in automotive assembly lines:Cycle time improvement of 10-20%over previous generation robots,directly increasing throughput in body shop operations.The IP67 wrist protection withstands welding spatter and debris common in welding cells.
Heavy material handling and palletizing:165 kg payload accommodates large workpieces,pallets,and forged parts,with field-proven performance of over 2 million fault-free lifting cycles from predecessor models.
Machine tending and press tending:±0.3 mm repeatability ensures precise part placement into CNC machines,presses,and injection molding equipment,reducing scrap rates and maximizing machine utilization.
Sealing and dispensing:Hollow wrist design with integrated air piping(12mm dia.×2 lines)supports glue,sealant,and adhesive application in automotive and appliance manufacturing.
Material removal and fabrication:IP67 wrist protection withstands metal shavings,coolant mist,and debris generated by grinding,deburring,and cutting operations.
Selection Guidance
Suitable for:Automotive body shop spot welding applications requiring high speed,repeatability,and integration with welding timers and servo guns.
Suitable for:Heavy payload material handling in foundries,forges,and palletizing lines where dust,heat,and mechanical shock are present(IP67/IP65 protection).
Suitable for:Upgradable production lines where future capacity expansion is anticipated—the ZX165U can be upgraded to higher speed or payload without full robot replacement.
Suitable for:Integration with existing Kawasaki systems—the E02 controller is fully compatible with standard fieldbus networks.
Not recommended for:Applications requiring 7-axis articulated motion for obstacle avoidance(e.g.,inside isolators or glove boxes).Consider Kawasaki MS series or ZX165U-B variant for 7-axis configurations.
Not recommended for:Cleanroom ISO Class 5 environments.The ZX165U lacks cleanroom-specific seals and surface finishes;for medical or pharmaceutical cleanroom applications,consider Kawasaki MS series.
FAQ
1.What are the weight and dimensions of the Kawasaki ZX165U?Will it fit through a standard factory door?
Robot mass is 1,350 kg.Base width is approximately 1,100 mm,and maximum height in transport orientation is about 2,200 mm,fitting through a standard 2.5 m x 2.5 m factory door.We provide a free pre-delivery site assessment for customers with restricted access.
2.How long does delivery take?What is the typical lead time for this robot?
Standard lead time is 10 to 14 weeks from order confirmation.For qualified orders(e.g.,confirmed purchase order with deposit),lead time can be reduced to 6-8 weeks.We provide real-time shipment tracking and customs clearance support.
3.How much does the Kawasaki ZX165U cost?What is included in the base price?
Base price is approximately$38,000 to$45,000 USD(including robot arm,E02 controller,standard 5-meter cables,and basic documentation).Prices are subject to fluctuation due to exchange rates,tariffs,and factory adjustments.For the most accurate,up-to-date quotation tailored to your location and configuration,please contact Beijing Zhongping Technology Co.,Ltd.directly.
4.Is this robot in stock?Can I test a demo unit before buying?
Stock availability varies by region.Demo testing can be arranged at our Beijing facility with advance notice–contact us to schedule a trial with your actual workpiece or tooling.
5.What payment terms are available?Can I pay a 30%deposit and 70%upon delivery?
Standard terms are 30%deposit with order confirmation,70%balance before shipment(or upon delivery for established accounts).Letters of credit,corporate POs with approved credit,and equipment leasing are also available.
6.Who handles installation and commissioning for the Kawasaki ZX165U?Do you send a technician?
Beijing Zhongping Technology Co.,Ltd.includes remote commissioning support with every robot purchase.We dispatch a field service engineer for on-site installation,programming,and operator training(typically 2-3 days)for an additional fee.A turnkey integration package is also available.
7.Where can I get spare parts and repair for this robot?What if it breaks after warranty?
Critical parts(servo motors,drives,cables,reduction gears)are stocked in regional warehouses with 2-5 day delivery to major cities.Beijing Zhongping Technology Co.,Ltd.maintains local inventory for high-failure components–we ship common parts within 24 hours.Premium support plans include 24/7 emergency hotline and on-site technician dispatch within 48 hours.
8.Can I return the Kawasaki ZX165U if it doesn't fit my application?What is the return policy?
Standard industrial robot sales are non-returnable due to customization and shipping costs.To mitigate risk,we provide a pre-purchase application assessment–we review your payload,cycle time,reach,and environment data before you order.
9.What documentation is needed for customs and VAT when importing this robot?
We provide commercial invoice,packing list,certificate of origin(if applicable),and CE declaration of conformity.For region-specific certifications(EAC,UL,etc.),we source region-specific variants or provide technical files for local registration.Import tax estimation and customs broker recommendations are also available.
10.What after-sales support is available for the Kawasaki ZX165U–phone support,on-site repair,or spare parts?
Beijing Zhongping Technology Co.,Ltd.provides a 12-month commercial warranty covering defects and startup failures.We offer remote phone/email support during business hours(8am-6pm Beijing time).For on-site repairs,we dispatch third-party certified robotics technicians at competitive rates.We stock commonly replaced parts(cables,servo drives,encoder batteries,contactors)for fast shipping.For manufacturer-exclusive repairs,we coordinate with the official service network on your behalf.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
+86 010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
